Multifunctional stainless steel reactor

Multifunctional Stainless Steel Reactor

Product Introduction:

Multifunctional Stainless Steel Reactor can realize process operations such as material dispersion, emulsification, homogenization, and mixing under vacuum or pressure environments. It can be equipped with various high-efficiency macro-agitators, high-shear homogenizing emulsifiers, reliable vacuum sealing systems, temperature control systems, and multiple sensing and detection systems, which can simulate industrial production in a laboratory environment.

It is used for dispersion, mixing, emulsification, homogenization, and dissolution of materials in laboratories. Under vacuum or pressure conditions, the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials can be observed through the glass reactor.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features:

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and internal circulation emulsification can be realized through the emulsification head. By using a high-speed emulsification device combined with a slow-speed scraper, the raw materials will form a strong circulating turbulent flow without dead corners. The product can be fully mixed, emulsified, and homogenized to form a good uniform molecular structure. This type of emulsification system has a better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside, which makes the material cooling more sufficient.

3) The vane vacuum pump is not only used for sucking raw materials, saving manpower. It adopts vacuum feeding, especially for powder materials, vacuum suction is used to avoid dust flying. The entire process is carried out under vacuum conditions to prevent bubbles from being generated after high-speed stirring of materials, meeting the hygienic and sterile requirements. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and meets GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is manufactured in accordance with GMP requirements and is currently a domestic production equipment for shampoo and care products.

Model Parameters:

Model --- YK-1LYK-2LYK-5LYK-10L

Power: 220V, 50/60Hz

Minimum allowable stirring volume: 100ml

Minimum allowable emulsification volume: 800ml

Allowable emulsification volume: 2000ml

Working temperature: 120℃

Vacuum achievable: -0.095Mpa to 0.095Mpa

Treatable viscosity: 7,000CP

Stirring motor power: 120W

Stirring speed range: 0-200rpm

Stirring paddle configuration: Anchor-type wall-scraping stirring paddle

Scraper material: Silicone rubber

Homogenizing motor power: 150W

Homogenizing speed range: 10000-28000rpm

Homogenizing working head configuration: 20DG

Reactor lid openings: Homogenizer port + hopper port + temperature measuring port + vacuum port + 3 spare ports

Lifting stroke of the bracket: 210

Materials mainly in contact with materials: SS316L, borosilicate glass, FKM

Outer diameter of vacuum port: 10

Outer diameter of inlet and outlet of glass reactor jacket: 12

Allowable ambient temperature: 5-40℃

Allowable relative humidity: 80%

Overall dimensions: 400×390×780

Standard configuration weight: ~35kg

Packaging: Wooden box

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, fiberglass, leather.

Daily chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceuticals: Various syrups, nutrient solutions, ointment-like pharmaceuticals, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking auxiliaries, resin emulsification, etc.

Pesticides: Fungicides, seed coatings, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.