Double-layer glass reactor

Double-Layer Glass Reactor

Product Introduction:

It can realize process operations such as material dispersion, emulsification, homogenization, and mixing under vacuum or pressure environments. It can be equipped with various high-efficiency macro-agitators, high-shear homogenizing emulsifiers, reliable vacuum sealing systems, temperature control systems, and multiple sensing and detection systems, which can simulate industrial production in a laboratory environment.

It is used for dispersion, mixing, emulsification, homogenization, and dissolution of materials in laboratories. Under vacuum or pressure conditions, the entire reaction process of stirring, homogenization, emulsification, dispersion, and mixing of materials can be observed through the glass kettle.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of materials. It can also heat or cool materials.

Product Features:

1) The homogenizing emulsification device of this machine can reach the bottom of the kettle, and internal circulation emulsification can be realized through the emulsification head. By using a high-speed emulsification device combined with a slow-speed scraper, raw materials will form a strong circulating turbulent flow without dead angles. The product can be fully mixed, emulsified, dispersed, and homogenized to form a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane vacuum pump is not only used for sucking raw materials, saving manpower. It adopts vacuum suction for materials, especially for powder materials, to avoid dust flying through vacuum suction. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of materials, and meeting hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, which is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is fully manufactured in accordance with GMP requirements and is currently a domestic production equipment for shampoo and care products.

Model Parameters:

Model---YK-1LYK-2LYK-5L YK-10L

Stirring speed range---50-500rpm

Vacuum degree--- -0.08-0.08MPa

Lifting method---Manual balance type/Electric type

Standard homogenizing emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddles---Anchor type/Dissolution type/Blade type

Reactor---Glass reactor/Stainless steel reactor

Material-contacting material---SUS304/SUS316L/PTFE

Product Parameters:

Power: 220V, 50/60Hz

Minimum allowable stirring volume: 500ml

Minimum allowable emulsification volume: 1000ml

Maximum allowable emulsification volume: 2000ml

Maximum working temperature: 120℃

Achievable vacuum: -0.08MPa to 0.08MPa

Maximum processable viscosity: 20,000CP

Stirring motor power: 120W

Stirring speed range: 10-500rpm

Stirring paddle configuration: Anchor-type wall-scraping stirring paddle

Scraper material: Silicone rubber

Homogenizing motor power: 500W

Homogenizing speed range: 10000-28000rpm

Homogenizing working head configuration: 20DG

Reactor lid openings: Homogenizer port + hopper port + temperature measuring port + vacuum port + 3 spare ports

Lifting bracket stroke: 210

Main material-contacting materials: SS316L, borosilicate glass, FKM

Vacuum port outer diameter: 10

Glass reactor jacket inlet and outlet outer diameter: 12

Allowable ambient temperature: 5-40℃

Allowable relative humidity: 80%

External dimensions: 400×390×780

Standard weight: ~37kg

Packaging: Wooden case

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, fruit juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily use: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceutical: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking auxiliaries, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.