10L Double-layer Glass Reactor

Double-Layer Glass Reactor 10L

Product Introduction

The Double-Layer Glass Reactor 10L can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It allows full observation of the reaction processes such as stirring, homogenization, emulsification, dispersion, and mixing of materials through the glass under vacuum or pressure conditions.

It can simultaneously measure parameters like material temperature, pressure, viscosity, and PH. It can also heat or cool materials.

Product Features

1) The built-in homogenization and emulsification device can reach the bottom of the reactor, enabling internal circulation emulsification via the emulsification head. By combining the high-speed emulsification device with the slow-speed scraping function, raw materials form a powerful circulating turbulent flow without dead angles, allowing full mixing, emulsification, dispersion, and homogenization of products to create a uniform molecular structure. This emulsification system delivers better results than traditional ones.

2) The interlayer structure supports direct heating and cooling; during cooling, a spiral baffle inside ensures more thorough material cooling.

3) The rotary vane vacuum pump is used for material suction, saving manpower. Vacuum feeding is especially suitable for powder materials, preventing dust from scattering during suction. The entire process is carried out under vacuum to avoid bubble generation after high-speed stirring, meeting hygienic and sterile requirements. It can also remove bubbles to make the product structure denser and more glossy, extending its shelf life. The water-sealed pump does not produce oil or gas, complying with GMP plant standards.

4) The scraper can be disassembled and assembled without tools, simplifying cleaning and maintenance work.

5) The lid is equipped with a waterproof and dustproof floodlight and sight glass, facilitating observation of production conditions.

6) This machine is equipped with safety protection devices, including a vacuum safety device, three-phase power safety device, interlayer pressure relief valve, emergency stop button, etc., ensuring operational safety.

7) This unit is manufactured in full compliance with GMP requirements and is currently a leading production equipment for personal care products in China.

Application Scope

It is used in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, making it an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L  YK-5L  YK-10L

Stirring Speed Range---50-500rpm

Vacuum Degree----0.1-0mpa

Lifting Method---Manual Balance Type/Electric Type

Standard Homogenization Emulsifier---Y25/25G

Stirring Paddle Type---Wall-Scraping Type

Optional Stirring Paddles---Anchor Type/Dissolution Type/Blade Type

Reactor---Glass Reactor/Stainless Steel Reactor

Material-Contacting Material---SUS304/SUS316L/PTFE

Equipment Dimensions (mm)---400*390*780

Working Principle: The high-shear dispersion emulsification homogenizer for glass generates comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through high-speed and stable rotation of the rotor. Under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision occur in the narrow gap between the stator and rotor, creating a comprehensive effect. Materials circulate in the container through the above processes to obtain the final product. The high tangential speed and high-frequency mechanical effects generated by the high-speed rotation of the rotor provide strong kinetic energy, subjecting materials to intense mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid), and foams (gas/liquid). The laboratory emulsifier is a device that efficiently, rapidly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The laboratory emulsifier enables the uniform and fine dispersion and emulsification of immiscible solid, liquid, and gas phases instantly under the combined action of corresponding mature processes and appropriate additives. After high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet various experimental needs. Its distinctive features and functions make it an ideal device for scientific research, product development, quality control, and production processes in medical institutions, biological research, hygiene products, cosmetics, food processing, universities, and other institutions.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily Chemical: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceutical: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coatings, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.