EC Series Simple Laboratory Emulsification Stirring and Dispersing Machine

EC SeriesEasy Lab Emulsifying Stirring Dispersing Machine

Product Introduction:

EC SeriesEasy Lab Emulsifying Stirring Dispersing Machine is used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring takes hours to achieve can be accomplished by batch dispersers in just a few minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force to reduce droplets and solid particles.

Working Principle:

High-shear dispersing emulsifying machine, high-shear homogenizing emulsifying machine, intermittent high-shear emulsifying dispersing machine

High-shear dispersing emulsification is a process that efficiently, rapidly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the materials are subjected to comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid), and foams (gas/liquid). Thus, under the combined action of corresponding mature processes and appropriate additives, the immiscible solid, liquid, and gas phases are uniformly and finely dispersed and emulsified instantly. After high-frequency circulation, stable high-quality products are finally obtained.

For decades, the DISPERSING series products have been synonymous with quality and reliability, applicable to almost all emulsification, suspension, and dissolution processes. Different working head (rotor + stator) structures can meet various mixing, dispersing, and emulsification requirements. There are multiple sealing methods, suitable for installation at different positions of containers, and capable of operating under conditions of 16 bar and 160°C.

Product Parameters:

The EC series offers two flange installation types: KT (atmospheric pressure type) and KD (pressure-resistant type). Suitable for atmospheric pressure, closed, vacuum, and pressure working conditions.
· Bearing support, modular combination, no pollution to materials, making it an ideal choice for industries requiring high cleanliness such as chemicals, food, and cosmetics.
· Reasonable design, easy to clean and disassemble, meeting GMP hygiene requirements.
· Sealing options available: skeleton seal, mechanical seal.
· Fully realizes high-quality dispersion, emulsification, homogenization, dissolution, and reaction, making your production work smoothly.

Recommended Feeding Order

When using a high-shear mixing emulsifier, the recommended material feeding sequence is as follows:

1. Add all components with the smallest viscosity to the container and start mixing.

2. Add the remaining liquid or soluble components.

3. Add solids that require intense mechanical stirring or solids that need a certain period for chemical reaction.

· Main optional working head forms:

1. The upper limit batch processing capacity in the table is measured with water as the medium;
2. Batch processing capacity depends on the viscosity and solid content of the materials. If you encounter difficulties in model selection, please contact Yuedi Company by phone;
3. For special requirements such as high temperature, flammable, explosive, and corrosion, please confirm in writing before customization to avoid danger and loss;
4. The data in this table may not be accurate due to technical improvements and customization. Please refer to the actual product.