How does carbon steel tortoise mesh become the preferred wear-resistant material for flue repair in cement plants?

       Carbon steel tortoise mesh adopts a hexagonal grid structure, which interlocks with the lining through metal claw hooks, increasing the bonding strength by 3-5 times. It can withstand high temperatures up to 500°C, and its wear resistance is 50 times that of ordinary concrete, with an annual wear loss of less than 0.1mm. In acidic environments, galvanizing or ceramic coating is required for corrosion protection. The construction process includes removing oil stains, spot welding for fixation, installing the grid, applying the wear-resistant layer in layers, and natural curing. Carbon steel tortoise mesh offers high cost-effectiveness and is particularly suitable for flues with medium wear intensity. Practical applications require selecting material combinations and processes based on working conditions to achieve efficient protection and extend equipment lifespan.Carbon steel tortoise mesh has significant advantages in terms of cost-effectiveness, especially for flues with medium wear intensity (such as the outlet of the kiln tail preheater).

       Through the above technical solutions, carbon steel tortoise mesh can achieve efficient protection in the repair of cement plant flues. Combined with scientific construction and maintenance, it can significantly extend equipment lifespan and reduce overall costs. In practical applications, appropriate material combinations and construction processes must be selected based on specific working conditions (such as temperature, dust concentration, and corrosive media).