Complex Precision Size Automatic Image Measuring Instrument

Zhongtu Instrument NovatorComplex Precision Dimension Automatic Image Measuring Instrumentcombines traditional image measurement with laser measurement and scanning technology, featuring fully automated programmable three-axis detection to achieve batch inspection of complex features. Interchangeable RGB surface light and white surface light adapt to various complex colors and material surfaces.

Zhongtu Instrument's image measurement AI automatic edge-finding technology significantly improves measurement efficiency, helping enterprises build automated, unmanned, and intelligent production lines.

AI Image Measurement Application Cases

1. In the new energy industry, when measuring edge features of battery back covers, the small step height difference causes multi-layer boundary interference and low contrast in imaging, making automatic batch measurement unable to capture the target edge automatically, thus requiring manual measurement. Zhongtu AI measurement can eliminate multi-layer boundary interference, automatically identify the target edge even with low contrast, improving measurement efficiency by 4.5 times while eliminating human error for more stable measurement data.

2. In the 3C industry, when measuring the edge lines of mobile phone middle frames, the irregular boundaries and numerous interferences make traditional automatic measurement prone to misalignment, also necessitating manual measurement. Even with irregular and interfering boundaries, Zhongtu AI automatic measurement can eliminate interference and automatically extract the correct position, further improving measurement efficiency.

3. For metal edges with blurred boundaries, excessive burrs, and uneven warping, AI measurement can automatically filter out burr interference and accurately extract boundaries.

4. For cylindrical features on black plastic parts with varying shapes and unclear edge contours, traditional automatic measurement is prone to deviation, while AI extraction is precise and stable.

5. For plastic sheets with multiple boundary interferences that cannot be extracted automatically, manual measurement is time-consuming and labor-intensive. AI measurement can accurately eliminate boundary interference and extract the correct position.

NovatorComplex Precision Dimension Automatic Image Measuring Instrument features line laser 3D scanning for 3D scanning imaging and spatial measurement; point laser line scanning for outputting cross-sectional height, distance, and other two-dimensional dimensions for analysis. It also supports strobe lighting and flying measurement mode for high-speed measurement, improving efficiency by 5~10 times. For example, in the semiconductor field, for measuring samples with multiple small features and disordered arrangements, Novator's flying measurement mode completes feature extraction during rapid platform movement, making the measurement process smoother and shorter.

Measuring a mold with outer dimensions of 320mm×160mm and 25,920 circles takes only 5 minutes.

For such densely arranged features, flying measurement fully demonstrates its advantages.

Compared to traditional image measuring instruments, measurement time is reduced from 1 hour to 5 minutes, improving efficiency by over 10 times without loss of measurement accuracy.

NovatorComplex Precision Dimension Automatic Image Measuring Instrument can perform precision measurements of surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures of various complex parts. Novator is applicable in machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, watches, cutting tools, metrology, and inspection fields.

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision granite base for excellent stability and high accuracy.

2. Precision linear slides and servo control system for ultra-low decibel silent motion.

3. Fully automated programmable three-axis detection for batch inspection of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser profile scanning measurement for contour measurement in the height direction.

2. Supports line laser 3D scanning imaging for 3D scanning and spatial measurement.

3. VisionX measurement software supports various contour measurements and 3D spatial measurements, seamlessly connecting 2D/3D hybrid measurement.

Strobe Lighting Source, High-Speed Hardware Flying Measurement

1. Equipped with strobe lighting source, supporting both strobe and normal modes.

2. Supports flying measurement mode, improving measurement efficiency by 5~10 times.

3. Incorporates the stitching measurement function of Zhongtu flash measuring instruments for comprehensive advantages.

Interchangeable RGB Surface Light, Independently Adjustable Surface Light

1. Interchangeable RGB surface light and white surface light adapt to various complex colors and material surfaces.

2. Surface light can be independently raised or lowered for better observation of sample surfaces.

3. Supports segmented programming control of six-ring eight-zone surface light, transmitted light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches workpiece coordinate system and automatically executes measurement process.

2. Supports import of CAD and Gerber drawings for coordinate system matching measurement.

3. In CNC fixed coordinate system mode, fast and accurate batch measurement is possible.

Easy Operation, Worry-Free

1. Equipped with a large-format navigation camera for quick workpiece positioning.

2. Features lens anti-collision function for worry-free operation.

3. Integrated operation interface allows anyone to easily set up and measure.

Measurement Functions

1. Measurement tools: Scan to extract edge points, multi-segment extraction of edge points, circular extraction of edge points, ellipse extraction, frame selection to extract contour lines, focus points, nearest points, etc.

2. Measurable geometric quantities: Points, lines, circles (center coordinates, radius, diameter), arcs, centers, angles, distances, line widths, hole positions, hole diameters, number of holes, distance between holes, distance from hole to edge, distance from arc center to hole, distance from arc center to edge, distance between arc high points, distance between intersection points, etc.

3. Construct features: Intersection points, center points, extreme points, endpoints, line between two points, parallel lines, perpendicular lines, tangent lines, bisectors, centerlines, line segment fusion, radius-drawn circles, three-line inscribed circles, two-line radius inscribed circles, etc.

4. Geometric tolerances: Straightness, roundness, profile tolerance, position tolerance, flatness, symmetry, perpendicularity, concentricity, parallelism, etc.

5. Coordinate systems: Instrument coordinate system, point-line, two-point X, two-line workpiece coordinate systems; image registration coordinate system; allows translation, rotation, and manual adjustment of coordinate systems.

6. Quick tools: R-angle, horizontal pitch, circular pitch, screen, slot holes, contour comparison, springs, O-rings, and other special tools for rapid measurement.

7. Supports batch tolerance setting, grade classification, and custom color management.

Partial Technical Specifications

Please note: Due to market development and product development needs, the content in this product documentation may be updated or modified at any time without prior notice. We appreciate your understanding.

If you have any questions or need more detailed information, please feel free to contact Zhongtu Instrument for consultation.