Fully Automatic AI Intelligent Edge-Finding Image Measuring Instrument

Zhongtu Instrument Novator Image AI Intelligent Edge Detection Measuring Instrument adopts a marble main body machine and a precision servo control system, fully leveraging the high-precision advantages of the optical electric zoom lens. It combines traditional image measurement with laser measurement scanning technology to achieve 2.5D and 3D composite measurement.

Novator Image AI Intelligent Edge Detection Measuring Instrument can achieve precision measurement of various complex parts, including surface dimensions, contours, angles and positions, geometric tolerances, 3D spatial morphology, and dimensional structures. Novator can be used in fields such as machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, precision stamping, connectors, terminals, mobile phones, home appliances, printed circuit boards, watches, cutting tools, and metrology inspection.

Product Advantages

Stable Moving Platform, High Measurement Accuracy

1. Precision marble machine base, excellent stability and high accuracy.

2. Precision linear slide rails and servo control system, ultra-low decibel movement.

3. Three-axis fully automatic programmable detection, enabling batch inspection of complex features.

Laser Scanning Imaging, 3D Composite Measurement

1. Supports point laser contour scanning measurement for contour measurement in the height direction.

2. Supports line laser 3D scanning imaging, enabling 3D scanning imaging and spatial measurement.

3. VisionX measurement software supports various contour measurements and 3D spatial measurements, seamlessly connecting 2D/3D hybrid measurement.

Strobe Lighting Source, High-Speed Hardware Flying Image Capture

1. Equipped with a strobe lighting source, supporting both strobe and normal dual modes.

2. Supports flying image capture mode measurement, improving measurement efficiency by 5–10 times.

3. Incorporates the stitching measurement function of Zhongtu's flash measuring instrument, leveraging comprehensive advantages.

Replaceable RGB Surface Light, Independently Adjustable Surface Light

1. Replaceable RGB surface light and white surface light, adaptable to various complex colors and material surfaces.

2. Surface light can be independently raised and lowered for better observation of sample surfaces.

3. Supports segmented programming control of six-ring eight-zone surface light, transmitted light, and coaxial light.

Automatic Measurement, Faster Batch Processing

1. Program matches the workpiece coordinate system and automatically executes the measurement process.

2. Supports import of CAD drawings and Gerber drawings for coordinate system matching measurement.

3. In CNC fixed coordinate system mode, fast and precise batch measurement can be performed.

Simple Operation, Easy and Worry-Free

1. Equipped with a large-format navigation camera for quick workpiece positioning.

2. Features lens anti-collision function for ease and peace of mind.

3. Integrated operation interface, allowing anyone to easily set up and measure.

Novator image measurement AI automatic edge detection technology can significantly improve measurement efficiency, helping enterprises build automated, unmanned, and intelligent production lines.

AI Image Measurement Efficiency and Accuracy

1. Measurement Efficiency Comparison

Single measurement time per workpiece reduced from 131s to 28s with AI measurement, efficiency improved by 4.5 times.

2. Repeatability Comparison

The proportion of dimensions with repeatability greater than 0.02mm decreased by 81%, measurement data is more stable, and repeatability is better.

3. Operator Consistency Comparison

Data consistency among three different operators using AI measurement is significantly better than with manual measurement.

AI Image Measurement Application Cases

1. In the new energy industry, when measuring edge features of battery back covers, the small step height difference leads to multi-layer boundary interference and low contrast in imaging. Automatic batch measurement cannot automatically capture the target edge, so manual measurement is required. Zhongtu AI measurement can eliminate multi-layer boundary interference and automatically identify the target edge even with low contrast, improving measurement efficiency by 4.5 times while eliminating human error and ensuring more stable measurement data.

2. In the 3C industry, when measuring the edge lines of mobile phone middle frames, the irregular boundaries and numerous boundary interferences make traditional automatic measurement prone to misalignment, requiring manual measurement. Even with irregular and interfering boundaries, Zhongtu AI automatic measurement can eliminate interference and automatically extract the correct position, further improving measurement efficiency.

3. For metal edges with blurred boundaries, excessive burrs, and uneven boundary warping, AI measurement can automatically filter out burr interference and accurately extract boundaries.

4. For cylindrical features on black plastic parts with varying shapes and unclear edge contours, traditional automatic measurement is prone to misalignment, while AI extraction is precise and stable.

5. For plastic sheets with numerous boundary interferences that cannot be automatically extracted, manual measurement is time-consuming and labor-intensive. AI measurement can accurately eliminate interference on the boundaries and extract the correct position.

Please note: Due to market development and product development needs, the content in this product material may be updated or modified at any time based on actual circumstances without prior notice. We apologize for any inconvenience caused.

If you have any questions or need more detailed information, please feel free to contact Zhongtu Instrument for consultation.