Intelligent Operation and Maintenance System for Industrial Equipment Solves Power Capacitor Failures - WARENSEN

When the alarm in the distribution room displays "capacitor failure," managers may feel anxious. Leveraging over a decade of experience in power compensation equipment services, WARENSEN provides a scientific fault response process to help avoid most secondary losses.

I. Rapid Identification of Five Common Fault Phenomena
Abnormal Temperature: Local temperature rise during operation exceeds 65°C (normal temperature rise ≤35°C).
Capacity Decay: Measured capacity is 10% or more below the rated value or increases by more than 0.5% monthly.
Abnormal Sounds: Internal "sizzling" discharge sounds or cracking noises.
Appearance Abnormalities: Bulging, leakage, or oxidation of terminal connections.
Protection Activation: Frequent triggering of overcurrent/overvoltage/imbalance protection.
II. Golden Fault Handling Process
Three Principles for Emergency Handling:
Immediately cut off power and hang warning signs.
Use an infrared thermometer to locate hot spots.
Record protection device activation codes.
Four-Step Professional Diagnosis:
Dielectric loss test (tanδ ≤0.2% is normal).
Insulation resistance test (≥1000MΩ).
Capacitance verification (error within ±5%).
Discharge coil calibration (secondary voltage ≤50V).
WARENSEN's Unique Solutions
Modular Replacement Technology: No need for complete disassembly; restore operation in as little as 2 hours.
Intelligent Online Monitoring: Utilize the WRS-CIS series capacitor bank branch impedance characteristic monitoring system to track capacitor operation status in real time and identify fault risks early.
Intelligent Switching and Protection: The permanent magnet vacuum switch WRS-ZN12/630Y features intelligent switching to prevent overvoltage and overcurrent damage.
Customized Maintenance Plans: Develop inspection and maintenance strategies based on application scenarios and environments, providing on-site technical support and troubleshooting.
Dielectric Regeneration Process: Perform vacuum impregnation repairs on mildly aged capacitors.
Preventive Maintenance Recommendations
Establish a quarterly inspection system.
Dust and debris removal (dust accumulation thickness <1mm).
Tighten connections (torque value 25-30N·m).
Environmental monitoring (humidity ≤85%, temperature -25°C to +40°C).
Recommended Upgrade Solutions
Harmonic-resistant capacitors (suitable for scenarios with THD <8%).
Adaptive switching devices (essential for scenarios with load fluctuations >30%).
Cloud platform equipment intelligent health system (real-time monitoring of equipment status).

Through the above professional solutions and preventive maintenance recommendations, WARENSEN helps you effectively address various faults in power capacitors, ensuring the stable operation of the power system.