Rail Fastener Vibration Reduction Test Bench

The drop hammer impact test bench is primarily used for testing the vibration damping capacity of railway fasteners. The system employs a servo motor reducer to drive the chain hammer lifting mechanism, ensuring high control precision and accurate positioning. It features multiple safety protection functions to prevent secondary impact occurrences.

I. Main Specifications and Parameters:

1. Drop hammer weight: 50 kg;

2. Maximum effective height: 500 mm;

3. Height measurement error: ±1mm;

4. Hammer lifting method: Electric control;

5. Hammer loading method: Free fall;

6. Hammer tip punch shape: SR72.5 ×20mm;

7. Hammer head hardness: HRC58-62;

8. Drop height adjustable range: 0-500mm;

9. Counter capable of accumulating impact counts;

10. Equipped with anti-secondary impact function;

11. Full system with automatic locking upon power failure;

12. Cylinder safe working pressure: 0.4-0.7MPa;

13. Main test unit dimensions (L×W×H): 1120x500x1390mm;

II. System Working Principle:

The railway fastener vibration damping test adopts the drop hammer impact method: The heavy hammer drops from various heights onto test specimens (primarily rails) to establish the relationship between drop height and specimen failure rate. The impact resistance of samples is represented by the drop height at 50% failure rate. Alternative methods include fixed-height testing with variable hammer weights (results expressed in hammer mass) or combined variations expressed in impact energy.

Energy-based representations are not suitable for comparing results from different heights or hammer masses. Drop hammer testing provides closer simulation to real-world conditions compared to pendulum impact tests, serving as a simple yet practical method for determining metal materials' resistance to impact loads. Also known as impact toughness testing, it constitutes one of the fundamental mechanical property testing methods for materials.