Online Carbon Deposit and Oil Stain Cleaner for Thermal Oil Heaters

ZX-903 Thermal Oil Heater Online Cleaning Agent

ZX-903 Thermal Oil Heater Online Cleaning Agent (High-Temperature Thermal Oil Cleaning Agent) is specifically designed for online chemical cleaning of thermal oil heaters and their pipeline systems during uninterrupted operation. It can be directly added to thermal oil systems operating below 300°C without shutdown, achieving the goal of cleaning thermal oil heaters without halting operation. This product is a new chemical cleaning agent independently developed by our company, incorporating advanced foreign technology. It is primarily used for descaling, scale prevention, and scale removal during normal production operations in thermal oil heater heating systems. It has been widely used in the maintenance of thermal oil heater heating systems in major petrochemical companies, shipyards, enterprises, and institutions.

Thermal Oil Heater Online Cleaning Agent dissolves various types of stubborn oil residues, carbon deposits, and other insoluble contaminants through special chemical reactions. The cleaning process is gentle, ensuring operator safety and not affecting the normal operation of the system.

ZX-903 Thermal Oil Heater Online Cleaning Agent Characteristics:

Non-corrosive: After adding to the system and starting the cleaning process, it does not alter the properties of the thermal oil. The cleaning is completed under non-corrosive conditions.

Cleaning effectiveness: Capable of removing various types of stubborn oil residues and carbon deposits.

Safe cleaning: The cleaning process dissolves oil residues and carbon deposits in the system, integrating the cleaning solution with the oil. There is no risk of dislodged contaminants during the entire cleaning process.

Easy to use: Simply add the thermal oil heater online cleaning agent to the operating system as required.

Safe and harmless: Harmless to humans and the natural environment, and can be used directly in normally operating systems.

Cost-effective: The cost of the agent is significantly lower than traditional shutdown cleaning methods.

ZX-903 Thermal Oil Heater Online Cleaning Agent Application Scope:

Various boilers and pipeline systems using thermal oil as the medium.

ZX-903 Thermal Oil Heater Online Cleaning Agent Usage Method: Add 3%-10% of the system's thermal oil capacity based on the operating conditions of the thermal oil heater system. It can be directly added to systems operating below 350°C without shutdown. The system will complete the cleaning process with the agent in 7-10 days.

Usage Instructions

1. Pre-discharge treatment

Before discharging degraded thermal oil from the thermal oil heating system, add 3%–10% by volume of ZX-903 Thermal Oil Cleaning Agent to the system, then continue operation for 7–10 days. During this period, closely monitor the system's built-in filter device to prevent residue blockage. Then drain the system and refill with new oil.

(1) Without shutting down, reduce the oil heater temperature to between 100°C and 300°C (if the boiler temperature is already within this range, it can be used directly). Then, add ZX-903 Thermal Oil Online Cleaning Agent to the oil heater system through the expansion tank. Add it in batches slowly, with each batch typically being 0.5% to 1% of the system capacity. Add the agent every hour. After adding, release some thermal oil from the low-point drain to allow the agent to slowly enter the circulation system through the expansion tank.

(2) Maintain normal operation of the oil heater. After the cleaning agent enters the system, it will fully mix with the thermal oil. The polarized molecules in the online cleaning agent will slowly dissolve the oil coke on the pipe walls through penetration.

(3) Within two days of adding the thermal oil online cleaning agent, monitor pressure changes. If the pressure decreases significantly, promptly open the bypass and clean the filter screen to prevent dissolved oil coke and large particles of oil residue from clogging the filter.

(4) After circulating and cleaning for 5-7 days, directly replace the thermal oil.

ZX-903 Thermal Oil Heater Online Cleaning Agent FAQs:

1. How to calculate the dosage?

Dosage = System thermal oil volume × 3%. For example: For a 5t thermal oil boiler, dosage = 5 tons × 3% = 0.15 tons.

2. How to add the agent to the thermal oil heater?

  Add ZX-903 Thermal Oil Heater Online Cleaning Agent to the operating system in batches (to ensure even distribution) directly through the expansion tank, according to the calculated dosage. It can be directly added without shutdown for thermal oil systems operating below 300°C.