Vacuum Dispersion Homogenizing Emulsifier

Vacuum Dispersion Homogenizing Emulsifier

Product Introduction

The vacuum dispersion homogenizing emulsifier can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. It can stir, homogenize, emulsify, disperse, and mix materials while observing the entire reaction process through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of the materials. It can also heat or cool the materials.

Product Features

1) The homogenizing and emulsifying device of this machine can reach the bottom of the kettle, and can perform emulsification through the internal circulation of the emulsifying head. By using a high-speed emulsifying device paired with a slow-speed scraping edge, the raw materials will form a strong circulating turbulent flow without dead corners, allowing the product to be fully mixed, emulsified, and dispersed, forming a good uniform molecular structure. This type of emulsification system has a better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane-type vacuum pump is used for material suction, saving manpower. It adopts vacuum feeding, especially for powder materials, using vacuum suction to avoid dust flying. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of the materials, and meeting the hygienic and sterile requirements. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance convenient.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production situation.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power supply safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements and is currently a domestic production equipment for washing and care products.

Application Scope

It is used in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model --- YK-1L YK-2L   YK-5L   YK-10L

Stirring speed range --- 50-500rpm

Vacuum degree ---- 0.1-0mpa

Lifting method --- Manual balance type / Electric type

Standard homogenizing emulsifier --- Y25/25G

Stirring paddle type --- Wall-scraping type

Optional stirring paddle --- Anchor type / Dissolution type / Blade type

Reactor --- Glass reactor / Stainless steel reactor

Material in contact --- SUS304/SUS316L/PTFE

Equipment size (mm) --- 400*390*780

Working Principle: The high-shear dispersion homogenizing emulsifier for glass forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision are formed in the reasonable narrow gap between the stator and rotor. The materials circulate in the container through the above working process to obtain the product. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, the materials are subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The laboratory emulsifier enables the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control, and production process applications in medical units, biological research, sanitary products, cosmetics, food processing, universities, and colleges.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily Chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceuticals: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticides: Fungicides, seed coat agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reactive extraction, etc.