Double-layer and single-layer glass reaction kettles

Double-layer and Single-layer Glass Reactor Vacuum Jacket Stirring Reactor

Product Introduction

The Double-layer and Single-layer Glass Reactor Vacuum Jacket Stirring Reactor is optional for customization, suitable for dispersion, mixing, emulsification, homogenization, and dissolution. It can be used to observe the entire reaction processes of stirring, homogenization, emulsification, dispersion, mixing of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the kettle, and the internal circulation emulsification of the emulsification head can be utilized. By combining the high-speed emulsification device with the slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, allowing the product to be fully mixed, emulsified, dispersed, and homogenized, forming a good uniform molecular structure. This type of emulsification system has a better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane vacuum pump is used for material suction, saving manpower. It adopts vacuum feeding, especially for powder materials, using vacuum suction to avoid dust flying. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of materials, and meeting the hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, a three-phase power safety device, an interlayer pressure safety valve, an emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for shampoo and bath products.

Application Scope

It is applied in the pharmaceutical, cosmetic, lithium battery, adhesive and other industries, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model --- YK-1L YK-2L  YK-5L  YK-10L

Stirring speed range --- 50-500rpm

Vacuum degree ---- 0.1-0mpa

Lifting method --- Manual balance type / Electric type

Standard homogenization emulsifier --- Y25/25G

Stirring paddle type --- Wall-scraping type

Optional stirring paddle --- Anchor type / Dissolution type / Blade type

Reactor --- Glass reactor / Stainless steel reactor

Material in contact with --- SUS304/SUS316L/PTFE

Equipment size (mm) --- 400*390*780mm

Working Principle: The high-shear dispersion emulsification homogenizer for glass forms comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and liquid flow collision are formed in the reasonable narrow gap between the stator and rotor, and the materials circulate in the container through the above working process to obtain the product. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the materials are subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulent flow in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The laboratory emulsifier enables the immiscible solid phase, liquid phase, and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal device for scientific research, product development, quality control, and production process applications in medical units, biological research, sanitary products, cosmetic products, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake filling, cream, jam, fruit juice, soybean, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavor, various beverages, etc.

Chemicals: Paint, pigment, dye, coating, lubricating oil, grease, diesel oil, petroleum catalyst, emulsified asphalt, adhesive, detergent, plastic, FRP, leather.

Daily use: Toothpaste, detergent, shampoo, shoe polish, cosmetic, bath essence, soap, balm, etc.

Pharmaceuticals: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesive, rosin emulsification, papermaking aid, resin emulsification, etc.

Pesticides: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agent, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.