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eps machinery

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Machinery/Plastic Product Making Machinery

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SPB200-800DZ/DF EPS block molding machine
MAIN FEATURES

1.Machine structure:
a, The machine mould are welded by strong rectangle tube and steel plate with high strength frame, keep more safety of the machine;
b, All block mould frames are treated by heat-treatment to release the welding stress, so that the frames would not deformed;
c, After heating treatment, all mould frames are processed by sand blasting treatment to get rust prevention, so under coat and finishing coat are greatly improved anticorrosion performance and long life;
d, Adopts three Germany gauges and safety valve for multi-safety protection. The machine will be tested by water pressure and steam (many steps), ensure the machine more stable and safety.
2. Steam system: Three ball valves, comparing one big steam valve, saves 20% steam, with ISO-standard butterfly valves, greatly improve stability and long life;
3. Control system:
a, Adopts PLC(Mitsubishi) and touch screen (Schneider) with easily operation;
b, Equipped material level sensor to control the filling. The block cooling is controlled by foam pressure sensor; The whole procedure for filling, heating, cooling will be automatically by PLC.

Note:
The economical type can be provided, but Germany gauge, foam pressure sensor, ISO-standard butterfly valve, three valves steam system are exclusive.

SPB200-800DZ/DF Block Molding Machine (Typical)
Item		SPB200/DZ/DF		SPB300/DZ/DF
Mould Cavity Size		20401240 1030(mm)	20401240 630(mm)	30601240 1030(mm)	30601240 630(mm)
Block Size		20001200 1000(mm)	20001200 600(mm)	30001200 1000(mm)	30001200 600(mm)
Steam	Entry Consumption Pressure	DN65 30-50kg/cycle 0.8MPa	DN65 20-30kg/cycle 0.8MPa	DN65 50-70kg/cycle 0.8MPa	DN65 30-40kg/cycle 0.8MPa
Compressed Air	Entry Consumption Pressure	DN40 1.5-2m3/cycle 0.6MPa	DN40 1-1.5m3/cycle 0.6MPa	DN40 1.8-2.2m3/cycle 0.6MPa	DN40 1.5-1.8m3/cycle 0.6MPa
Cooling Water	Entry Consumption Pressure	DN40 0.2-0.4m3/ cycle 0.4-0.6MPa		DN40 0.4-0.6m3/ cycle 0.4-0.6MPa
Drainage	Vacuum drain Steam vent Condensate Blower outlet	φ125mm φ100mm φ100mm φ125mm	φ100mm φ125mm	φ125mm φ100mm φ100mm φ125mm	φ125mm φ125mm
Throughput	15kg/m3	5min/cycle	12min/cycle	6min/cycle	15min/cycle
Connected Load		20.5-24.5KW	9.5Kw	20.5-24.5KW	9.5Kw
Overall Dimension	(LWH)	57004000 2850(mm)	40002150 2120(mm)	72004500 3000(mm)	50302270 2120(mm)
Weight		6000kg	4200kg	7200kg	6000kg
Room Height Required		6000mm	6000mm	6000mm	6000mm
Vote: We custom make machines according to customer's requirement

SPB200-800DZ/DF Block Molding Machine (Typical)
Item	SPB400/DZ/DF		SPB600/DZ/DF		SPB800/DZ/DF
Mould Cavity Size	40801240 1030(mm)	40801240 630(mm)	61001240 1030(mm)	61001240 630(mm)	81201240 1030(mm)	81201240 630(mm)
Block Size	40001200 1000(mm)	40001200 600(mm)	60001200 1000(mm)	60001200 600(mm)	80001200 1000(mm)	80001200 600(mm)
Steam	DN100 60-90kg/cycle 0.8MPa	DN100 45-55kg/cycle 0.8MPa	DN100 100-130kg/cycle 0.8MPa	DN100 60-70kg/cycle 0.8MPa	DN150 120-170kg/cycle 0.8MPa	DN150 80-100kg/cycle 0.8MPa
Compressed Air	DN40 2-2.5m3/cycle 0.6MPa	DN40 1.8-2m3/cycle 0.6MPa	DN40 2-3m3/cycle 0.6MPa	DN40 2-2.3m3/cycle 0.6MPa	DN40 2.5-3m3/cycle 0.6MPa	DN40 2.2-2.5m3/cycle 0.6MPa
Cooling Water	DN40 0.6-0.8m3/ cycle 0.4-0.6MPa		DN40 0.8-1 m3/ cycle 0.4-0.6MPa		DN40 1.0-1.2m3/ cycle 0.4-0.6MPa
Drainage	φ125mm φ200mm φ100mm φ150mm	φ200mm φ150mm	φ125mm φ200mm φ100mm φ150mm	φ200mm φ150mm	φ125mm φ200mm φ100mm φ150mm	φ200mm φ150mm
Throughput	7min/cycle	18min/cycle	8min/cycle	18min/cycle	8min/cycle	18min/cycle
Connected Load	24.5-35.5KW	13Kw	24.5-35.5KW	13Kw	35.5-43.5KW	13Kw
Overall Dimension	110004500 3000(mm)	60402270 2250(mm)	126003960 2906(mm)	81002500 3100(mm)	157004600 3400(mm)	113002600 3300(mm)
Weight	12000kg	8500kg	15000kg	9500kg	18500kg	13800kg
Room Height Required	6000mm	6000mm	6000mm	6000mm	6000mm	6000mm
Vote: We custom make machines according to customer's requirement