Orbital intelligent welding robot, with offline programming and real-time water cooling, suitable for steel structure bridge manufacturing, efficient for multiple welds

Nowadays, welding workpieces of multiple varieties and specifications are becoming increasingly complex, and traditional robotic welding faces new challenges:

Difficulty in workpiece adaptation: There are a wide variety of product specifications and categories, and traditional robots have limited operating range, making it impossible to fully process large components;

Low production efficiency: Frequent product changeovers and machine adjustments take a long time, resulting in slow production capacity ramp-up and a persistently high welding repair rate;

Poor quality control: There is no record of the welding process and no data traceability, leading to uneven welding quality among different batches of workpieces;

Large labor gap: There is a shortage of senior welders, and traditional equipment highly relies on on-site manual teaching, resulting in extremely low production efficiency during model changes;

Poor working environment: Welding posts have high labor intensity, with many hazards from smoke, dust and arc light, leading to prominent safety production issues.

In response to the above industry pain points, Arui has launched the A-W7 series intelligent welding workstation, which focuses on actual production conditions in multiple scenarios, providing enterprises with a full-process, one-stop intelligent welding solution!

Seven core advantages to unlock a new experience of flexible and efficient welding

nWide-range operation and flexible adaptation

With a closed ground rail design and ultra-long stroke, it has a wide operating range, supporting efficient welding of various steel structure working conditions such as traveling beams, stiffened plates, corbels, bridge constant partitions, small ship assemblies, floating body decks and more.

nEfficient quick setup and rapid production launch

The workstation adopts a modular design, supports multi-station processing, and is compatible with multi-specification box production. Compared with traditional models, the installation period is greatly shortened, the project can be launched quickly, and enterprises can seize the market production opportunity.

nAIvisual recognition, making welding traceable

Equipped with a 3D vision system and AI seam finding algorithm, it can automatically identify the position and angle of welds, establish a reliable benchmark for subsequent welding, and reduce the time required for early manual debugging and on-site trial teaching.

nMassive process library for automatic matching

Built with a large number of mature welding process parameters, covering all working condition welding needs: flat welding, flat fillet welding, upward vertical welding, corner welding, upward vertical corner wrapping, fillet welding, multi-layer and multi-pass welding and other rich process libraries, ensuring highly consistent welding quality of workpieces.

nOffline programming to reduce labor costs

It supports 3D model import and offline programming. The system directly plans and generates processing paths according to requirements, automatically extracts welds, and matches all processes with one click. It can perform real-time arc tracking for dynamic correction, ensuring welding consistency while making personnel allocation more flexible.

nMulti-channel modeling for model-free processing

It supports multiple ways to obtain drawings such as 3D model import, reverse modeling, 2D to 3D conversion, and supports docking with the MES system for cloud drawing import. Workpieces can be placed arbitrarily, and the camera can quickly obtain workpiece position information through rough positioning.

nDigital twin + 3D model for more accurate data analysis

Using digital twin technology, a twin welding workstation is built in the computer. 3D model data is analyzed, welds are automatically extracted, and the digital twin is synchronized with the real-time scene. The processing status can be known at any time, and welding data is fully stored and traceable, providing better guarantee for quality control.

The Arui A-W7 intelligent welding workstation integrates multiple core intelligent technologies including 3D vision, AI algorithms, offline programming and digital twins, one-stop solving the problems of steel structure welding production efficiency, labor, quality and adaptability, empowering manufacturing enterprises to digitally upgrade their welding processes, and truly realizing flexible intelligent manufacturing and high-quality stable mass production!