Sistema de fornecimento concentrado de fluido de corte, separação de óleo e água e remoção de óleo flutuante

Nantong Youteng Concentrated Cutting Fluid Treatment System Manufacturer, the cutting fluid centralized filtration is an auxiliary processing fluid, suitable for cooling and lubricating tools and workpieces during the cutting, milling and grinding processes of metal materials. It has excellent functions of cooling, lubrication, rust prevention, degreasing, cleaning and anti-corrosion. Cutting fluids are divided into oil-based cutting fluids and water-based cutting fluids. According to the survey, the demand for oil-based cutting fluids is relatively small at this stage, and water-based cutting fluids are mainly used. During the entire use process of water-based cutting fluids, the lubricating oil on the product workpieces and a large amount of machine tool guide rail oil mix with the cutting fluid. In this way, the cutting fluid mixed with various impurities and residues flows back into the cutting fluid tank through cyclic application. The long-term cyclic use and long-term idleness of the cutting fluid cause a large amount of mixed oil to suspend on the surface of the cutting fluid, thereby preventing the cutting fluid from contacting the air, leading to the growth of a large number of bacteria in the cutting fluid. This not only greatly increases tool wear, but also reduces the surface accuracy of the workpiece, interferes with the working environment that is harmful to the physical and mental health of workers, and causes environmental pollution problems such as air pollution, water resource pollution and land pollution. Therefore, it is necessary to purify and treat the cutting waste liquid to improve the service life of the cutting fluid.

The cutting fluid of each grinding machine in the grinding workshop of the electrode workshop is usually in a single cycle. After using the cutting fluid for a period of time, the liquid contains abrasive grains from the grinding wheel and metallic tungsten particles. When polishing the workpiece surface, these particles will cause defects and interfere with the surface quality. At the same time, the cutting fluid must be removed and replaced in time. Rough grinding needs to be removed and replaced every 5 days, and fine grinding needs to be removed and replaced every 3 days. The production cost is high and the environment is polluted, so large and medium-sized processing plants strongly recommend adopting the centralized filtration method. The centralized filtration system is the development trend of modern wet processing filtration. Compared with the single-machine circulation system, the advantages of centralized filtration are mainly reflected in the following aspects:

1. The filtration accuracy of the cutting fluid centralized filtration is very easy to operate.

2. It is very easy to realize automatic control. It covers a small area, and the area occupied by the large and medium-sized centralized filtration system is much smaller than that of the single-machine filtration.

3.It is convenient to manage, the number of points for adding cutting fluid is small, the number of cutting fluid management personnel can be reduced, the waste cutting fluid is treated centrally, and environmental pollution is reduced; the discharged iron filings are concentrated, which is conducive to transportation and treatment; the application of cutting fluid can carry out intensive testing.

The cutting fluid centralized fluid supply system is suitable for the planning and construction of new factories and the renovation of old factories, with integrated control and circulating liquid flow, solving the problem of waste liquid;

Its functions include: centralized fluid supply, centralized fluid return, centralized filtration, automatic proportioning, constant pressure fluid supply, intelligent fluid replenishment, cooling and temperature reduction, concentration adjustment and monitoring, etc.;

Unified management of cutting fluids;

The cutting fluid centralized fluid supply system project generally requires detailed docking with on-site working conditions and actual needs. It is necessary to clearly know whether the centralized purification frequency is real-time or timing, the flow rate to be achieved, site requirements, consumable requirements; as well as issues such as whether the on-site pipeline layout is aerial or underground. Generally, the cutting fluid centralized fluid supply is not a single piece of equipment, but a complete purification system.

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