Stainless Steel Liquid Preparation Tank & Traditional Chinese Medicine Ingredient Tank

Product Introduction:

The stainless steel liquid preparation tank and traditional Chinese medicine ingredient tank use the centrifugal force generated by a high-speed, high-rotation rotor to throw materials radially into the narrow, precise gap between the stator and rotor. Under the combined actions of centrifugal extrusion, impact, and other forces, the materials are dispersed, mixed, and emulsified. This equipment features a compact structure, small volume, light weight, easy operation, low noise, and stable operation. Its key characteristic is that it does not grind media during the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one unit. The emulsification tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both laboratory and production models are available, and personalized customization is also provided.

Working Principle:

The batch vacuum emulsifier operates under vacuum conditions. It uses a high-shear emulsifier to rapidly and uniformly distribute one or more phases into another continuous phase. Leveraging the strong kinetic energy from mechanical forces, materials pass through the narrow gap between the stator and rotor, undergoing hundreds of thousands of hydraulic shearing actions per minute. Through the combined effects of centrifugal extrusion, impact, tearing, and other forces, materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine, bubble-free texture and stability are obtained.

Product Features:

1》Soft sealing between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated by electricity, steam, or oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket enables cooling.

4》The inner wall of the kettle body is precision-machined by a large vertical lathe, ensuring that the movable scraper removes materials from the inner wall and bottom of the kettle during rotation.

5》Another set of high-speed dispersers inside the kettle subjects various materials to intense shearing, dispersion, and mixing.

6》The stirring paddle inside the kettle and the high-speed disperser both adopt frequency conversion speed regulation, allowing different rotation speeds to be selected according to different processes and material viscosities.

Equipment Parameters:

Consists of a tank body, stirring device, and batch high-shear emulsifier. The slow-speed stirrer is composed of a middle pitched-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall cleaning are installed around the frame stirrer, whose function is to continuously create new interfaces between the container inner wall and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial guide grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure, and then ejecting them at high speed via centrifugal force. Due to the small gap between the impeller and stator, materials undergo a series of complex physical reactions such as intense shearing, extrusion, mixing, ejection, and high-frequency oscillation during suction and ejection, fully emulsifying the mixed materials. Since the slow-speed stirring rotates in the same direction but opposite direction continuously, materials in the entire container circulate from top to bottom, undergoing mixing, dispersion, homogenization, and emulsification.

Application Fields:

Food Industry: Soy sauce, seasonings, mayonnaise, cheese, instant foods, infant foods, jam, pet food, starch solutions

Cosmetics Industry: Lotions, sunscreens, perfumes, decorative cosmetics, shampoos, hair dyes, hand washing creams, liquid soaps, toothpaste, collagen suspensions, carbon emulsions

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsions, polymer emulsions, silicon emulsions, gum solutions, catalyst suspensions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoos (oil-in-water or water-in-oil), paraffin emulsions, fat emulsions, vegetable component decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed beverages, protein drinks, flavors, liqueurs, alginates

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the test data when the medium is "water";

2 Processing capacity depends on the viscosity, consistency of materials and requirements for the final product;

3 For working conditions such as high temperature, high pressure, flammability, explosiveness, and corrosiveness, accurate parameters must be provided for model selection and customization;

4 Data in this table may not match due to technical modifications or customization; correct parameters shall be subject to the actual product provided.