Batch inline high-shear emulsifier

BatchIn-lineHigh Shear Emulsifier

Product Introduction:

BatchIn-lineHigh Shear Emulsifier is used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring cannot achieve even after several hours can be accomplished by batch dispersers in just a few minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force to reduce droplets and solid particles.

Working Principle:

High Shear Dispersing Emulsifier, High Shear Homogenizing Emulsifier, Batch High Shear Emulsifying Disperser

High shear dispersion and emulsification is a process of efficiently, rapidly and uniformly introducing one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Typically, these phases are immiscible. When external energy is input, the two materials recombine into a homogeneous phase. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects cause the materials to undergo comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid). Under the combined action of corresponding mature processes and appropriate additives, immiscible solid, liquid and gas phases are instantly and uniformly finely dispersed and emulsified. After high-frequency cycles, stable high-quality products are finally obtained.

For decades, the DISPERSING series products have been synonymous with high quality and reliability, and can be applied to almost all emulsification, suspension and dissolution processes. Different working head (rotor + stator) structures can meet different mixing, dispersing and emulsification requirements. There are multiple sealing methods, which can be installed at different positions of the container and can operate under conditions of 16 bar and 160°C.

Product Parameters:

The EC series offers two flange installation options: KT (atmospheric pressure type) and KD (pressure-resistant type). It is suitable for atmospheric pressure, closed, vacuum and pressure working conditions.
· Bearing support, modular combination, no pollution to materials, making it an ideal choice for high-purity requirements in chemical, food and cosmetic industries.
· Reasonable design, easy to clean and disassemble, meeting GMP hygiene requirements.
· Sealing options available: skeleton seal, mechanical seal.
· Fully realizes high-quality dispersion, emulsification, homogenization, dissolution and reaction, making your production work smoothly.

Recommended Order of Feeding

When using a high-shear mixing emulsifier, the recommended material feeding sequence is as follows:

1. Add all components with the minimum viscosity to the container and start mixing.

2. Add the remaining liquid or soluble components.

3. Add solids that require intense mechanical stirring or solids that need a certain period of chemical reaction.

· Main Optional Working Head Types:

1. The upper limit batch processing capacity in the table is measured with water as the medium;
2. Batch processing capacity depends on the viscosity and solid content of the materials. If you encounter difficulties in model selection, please contact Yuedi Company by phone;
3. For special requirements such as high temperature, flammability, explosion and corrosion, please confirm in text form before customization to avoid danger and losses;
4. The data in this table may be inconsistent due to technical improvements or customization. Please refer to the actual product.