Stainless Steel Liquid Daily Chemical Stirring and Emulsifying Tank

Product Introduction:

Under the action of centrifugal force generated by a high-speed, high-rotational-speed rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. At the same time, they are subjected to centrifugal extrusion, impact and other forces, enabling the materials to be dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind media during the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsifying tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The intermittent vacuum emulsifier refers to a device that distributes one or more phases of materials into another continuous phase quickly and uniformly under vacuum using a high-shear emulsifier. It utilizes the strong kinetic energy from machinery to subject materials to hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through comprehensive effects such as centrifugal extrusion, impact, tearing, etc., it achieves instantaneous and uniform dispersion and emulsification. After high-frequency circulation, high-quality products with fine texture, no bubbles and stable properties are obtained.

Product Features:

1》Soft seal between mechanical seal and kettle body allows materials to operate under vacuum.

2》The kettle body can be heated by electricity, steam or oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is precision-machined by large vertical lathe, ensuring that the movable scraper can scrape off materials on the inner wall and bottom of the kettle during rotation.

5》Another set of high-speed dispersers in the kettle enables various materials to undergo strong shearing, dispersion and mixing.

6》The rotation speeds of both the stirring paddle and high-speed disperser in the kettle are controlled by frequency conversion, allowing different speeds to be selected according to different processes and material viscosities.

Equipment Parameters:

Composed of a tank body, stirring device and intermittent high-shear emulsifier. The slow-speed stirrer consists of a middle pitched-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers are installed around the frame stirrer, whose function is to continuously create new interfaces between the inner wall of the container and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure respectively, and then throwing them out at high speed by centrifugal force. Due to the small gap between the impeller and stator, materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the suction and ejection process, fully emulsifying the mixed materials. Since the slow-speed stirring rotates in the same direction and reversely continuously, the materials in the entire container finally circulate continuously from top to bottom for mixing, dispersion, homogenization and emulsification.

Application Fields:

Food Industry: Soy sauce, condiments, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics Industry: Emulsion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsions, silicon emulsions, glue solutions, catalyst suspension emulsions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable component decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueurs, alginate

Tank Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the test data when the medium is "water";

2 Processing capacity depends on the viscosity, consistency of materials and requirements of final products;

3 For working conditions such as high temperature, high pressure, flammable, explosive or corrosive, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be applicable due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.