Mixing, dispersing and homogenizing series high-shear emulsifier

High Shear Emulsifiers for Mixing, Dispersing and Homogenizing Series

Product Introduction:

High Shear Emulsifiers for Mixing, Dispersing and Homogenizing Series are used in applications where traditional stirring cannot meet requirements, such as the production of emulsions and suspensions. Effects that traditional stirring takes hours to achieve can be accomplished by batch dispersers in just a few minutes. Its effectiveness is based on the rotor-stator principle. The circumferential speed of the rotor provides the necessary shear force to reduce droplets and solid particles.

Working Principle:

High Shear Dispersing Emulsifier, High Shear Homogenizing Emulsifier, Intermittent High Shear Emulsifying and Dispersing Machine

High shear dispersion emulsification is the process of efficiently, rapidly and uniformly introducing one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials recombine into a homogeneous phase. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects, the material is subjected to comprehensive effects such as strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid). Thus, under the combined action of corresponding mature processes and appropriate additives, immiscible solid phases, liquid phases and gas phases are instantly and uniformly finely dispersed and emulsified. After high-frequency cycles, stable high-quality products are finally obtained.

For decades, the DISPERSING series products have been synonymous with quality and reliability, and can be applied to almost all emulsification, suspension and dissolution processes. Different working head (rotor + stator) structures can meet different mixing, dispersing and emulsification requirements. There are various sealing methods, which can be installed at different positions of the container and can work under conditions of 16 bar and 160°C.

Product Parameters:

The EC series offers two flange installations: KT (atmospheric pressure type) and KD (pressure-resistant type). It is suitable for atmospheric pressure, closed, vacuum and pressure working conditions.
· Bearing support, modular combination, no pollution to materials, making it an ideal choice for industries such as chemicals, food and cosmetics that require high cleanliness.
· Reasonable design, easy to clean and disassemble, meeting GMP hygiene requirements.
· Seals available as options: skeleton seal, mechanical seal.
· Fully realizes high-quality dispersion, emulsification, homogenization, dissolution and reaction, making your production process smooth and efficient.

Recommended Order of Feeding Materials

When using a high-shear mixing emulsifier, the recommended material feeding steps are as follows:

1. Add all components with the smallest viscosity to the container and start mixing.

2. Add the remaining liquid or soluble components.

3. Add solids that require vigorous mechanical stirring or solids that need a certain period of time for chemical reactions.

· Main optional working head types:

1. The medium used to measure the upper limit of batch processing capacity in the table is water;
2. The batch processing capacity depends on the viscosity and solid content of the materials. If you encounter difficulties in model selection, please call Yuedi Company for consultation;
3. For special requirements such as high temperature, flammability, explosiveness and corrosion, please confirm in writing before customization to avoid danger and losses;
4. The data in this table may be inconsistent due to technical improvements and customization. Please refer to the actual product.