Vacuum Homogenizing Emulsifying Tank for Washing Liquids

Product Introduction：

The vacuum homogenizing emulsifying tank for washing liquids uses the centrifugal force generated by the high-speed, strong-rotation rotor to throw materials radially into the narrow and precise gap between the stator and rotor. Meanwhile, the materials are subjected to centrifugal extrusion, impact and other forces, so that they are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsifying tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, a homogenization system, a heating system, a vacuum pressure system, a temperature and pressure sensing system and an online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifier refers to that under vacuum condition, a high-shear emulsifier is used to quickly and uniformly distribute one or more phases into another continuous phase. It uses the strong kinetic energy brought by machinery to make the materials undergo hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the comprehensive effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified in an instant. After high-frequency circulation, high-quality products with no bubbles, fineness and stability are finally obtained.

Product Features:

1》Soft seal between mechanical seal and kettle body, allowing materials to operate under vacuum.　　

2》The kettle body can be electrically heated, steam heated, and oil-water circulated heated.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is precision-machined by large vertical lathe, ensuring that the movable scraper can scrape off the materials on the inner wall and bottom of the kettle body when rotating.　

5》Another set of high-speed disperser in the kettle body makes various materials subject to strong shearing, dispersion and mixing.　　

6》The rotation of the stirring paddle and the high-speed disperser in the kettle body adopts frequency conversion speed regulation, and different rotation speeds can be selected according to different processes and viscosities.

Equipment Parameters:

It consists of a tank body, a stirring device and a batch-type high-shear emulsifier. The slow-speed stirrer is composed of a middle pitched blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame stirrer. The function of the scrapers is to continuously generate new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogenizer is composed of a high-speed rotating impeller and a stator with radial guide grooves. The upper and lower blades of the specially designed impeller rotate at high speed, so that the materials are sucked in from the upper and lower parts of the impeller at high pressure, and then thrown out by the impeller at high speed by centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the process of being sucked in and thrown out, thus fully emulsifying the mixed materials. Since the slow-speed stirring rotates in the same direction and reversely continuously, the materials in the entire container are finally circulated from top to bottom for mixing, dispersion, homogenization and emulsification.

Application Fields:

Food: Soy sauce, condiments, mayonnaise, cheese, instant food, baby food, jam, pet food, starch solution

Cosmetics: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsions, polymer emulsions, silicon emulsions, glue solutions, catalyst suspension emulsions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoo (oil-in-water or water-in-oil), paraffin emulsions, fat emulsions, vegetable ingredient decomposers, preservatives

Beverages: Juice, vegetable juice, milk mixed beverage, protein beverage, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of the materials and the requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammable and explosive, corrosive, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be consistent due to technical modifications or customization, and the correct parameters shall be subject to the actual product provided.