304/316 Electric Heating Stirring Emulsification Tank 

Product Introduction：

304/316 Electric Heating Stirring Emulsification Tank= Under the action of centrifugal force generated by a high-speed, strong-rotating rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. Meanwhile, subjected to centrifugal extrusion, impact and other forces, the materials are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing. The emulsification tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system and online detection system. It can be used for researching and producing creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch-type vacuum emulsifier operates under vacuum. It uses a high-shear emulsifier to quickly and uniformly distribute one or more phases of materials into another continuous phase. By utilizing the strong mechanical kinetic energy, the materials are subjected to hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing and other forces, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine bubbles and stability are obtained.

Product Features:

1》Soft seal between mechanical seal and kettle body allows materials to operate under vacuum.　　

2》The kettle body can be heated by electricity, steam or oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is precision-machined by large vertical lathe, ensuring that the movable scraper can scrape off materials on the inner wall and bottom of the kettle when rotating.　

5》Another set of high-speed disperser in the kettle subjects various materials to strong shearing, dispersion and mixing.　　

6》The rotation speed of both the stirring paddle and the high-speed disperser in the kettle adopts frequency conversion adjustment, and different rotation speeds can be selected according to different processes and viscosities.

Equipment Parameters:

Composed of a tank body, stirring device and batch-type high-shear emulsifier. The slow-speed stirrer consists of a middle pitched-blade paddle stirrer and a frame-type stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame-type stirrer, whose function is to continuously create new interfaces between the inner wall of the container and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure, and then throwing them out at high speed by centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the suction and ejection process, thus fully emulsifying the mixed materials. Since the slow-speed stirring operates in the same-speed reverse rotation continuously, the materials in the entire container are finally mixed, dispersed, homogenized and emulsified through continuous circulation from top to bottom.

Application Fields:

Food Industry: Soy sauce, seasonings, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics Industry: Emulsions, sunscreens, perfumes, decorative cosmetics, shampoos, hair dyes, hand creams, liquid soaps, toothpastes, collagen suspensions, carbon emulsions

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsions, polymer emulsions, silicon emulsions, glue solutions, catalyst suspensions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoos (oil-in-water or water-in-oil), paraffin emulsions, fat emulsions, vegetable decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, flavors, liqueurs, alginates

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of materials and requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammability, explosiveness and corrosiveness, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be applicable due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.