Manufacture of complete sets of chemical equipment including stainless steel reaction kettles

Manufacture complete chemical equipment including stainless steel reaction kettles

Product Introduction

Manufacture complete chemical equipment including stainless steel reaction kettles can be customized for dispersion, mixing, emulsification, homogenization, and dissolution. Under vacuum or pressure conditions, the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials can be observed through glass.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the kettle, and internal circulation emulsification can be carried out using the emulsification head. By combining the high-speed emulsification device with the slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, allowing the product to be fully mixed, emulsified, and dispersed, forming a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cool more fully.

3) The vane-type vacuum pump is used for material suction, saving manpower. Adopting vacuum feeding, especially for powder materials, vacuum suction is used to avoid dust flying. The entire process is carried out under vacuum conditions, preventing the generation of bubbles after high-speed stirring of materials, and meeting the hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance convenient.

5) The kettle cover is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production situation.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for washing and care products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, adhesives, etc., and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L   YK-5L   YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0mpa

Lifting method---Manual balance type/Electric type

Standard homogenization emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reaction kettle---Glass reaction kettle/Stainless steel reaction kettle

Material contact part material---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780

Working Principle: The high-shear dispersion emulsification homogenizer for glass works by forming comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and repeated hydraulic shear, friction, centrifugal extrusion, and liquid flow collision are formed in the reasonable narrow gap between the stator and rotor, and the material circulates in the container through the above working process to obtain the product. The high tangential speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor bring strong kinetic energy, making the material subject to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly, and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a uniform phase. The laboratory emulsifier can instantly and uniformly and finely disperse and emulsify the immiscible solid phase, liquid phase, and gas phase under the combined action of corresponding mature processes and appropriate additives, and obtain stable high-quality products through high-frequency circulation.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control, and production process applications in medical institutions, biological research, hygiene products, cosmetics, food processing, universities, and colleges.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavor, various beverages, etc.

Chemical: Paint, pigment, dye, coating, lubricating oil, grease, diesel oil, petroleum catalyst, emulsified asphalt, adhesive, detergent, plastic, FRP, leather.

Daily use: Toothpaste, detergent, shampoo, shoe polish, cosmetics, bath lotion, soap, balm, etc.

Pharmaceutical: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anti-corrosion and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesive, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agent, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, etc.