Stainless Steel Chemical Liquid Mixing and Emulsification Tank

Product Introduction：

Under the centrifugal force generated by the high-speed, strong-rotation rotor, materials are thrown radially into the narrow and precise gap between the stator and rotor. Meanwhile, they are subjected to centrifugal extrusion, impact and other forces, so that the materials are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its most prominent feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsification tank is widely used in various industries, mixing and emulsifying materials to improve production efficiency and material quality.

The dispersion and mixing system for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The batch vacuum emulsifier refers to that under vacuum condition, a phase or multiple phases are quickly and uniformly distributed into another continuous phase by using a high-shear emulsifier. It uses the strong kinetic energy from machinery to make materials withstand hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine texture and no bubbles are finally obtained.

Product Features:

1》Soft seal between mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated electrically, by steam or through oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the kettle body is precision-machined by large vertical lathe, ensuring that the movable scraper can scrape off materials on the inner wall and bottom of the kettle when rotating.

5》Another set of high-speed disperser in the kettle subjects various materials to strong shearing, dispersion and mixing.

6》The stirring paddle in the kettle and the rotation of the high-speed disperser adopt frequency conversion speed regulation, and different rotation speeds can be selected according to different processes and viscosities.

Equipment Parameters:

Composed of a tank body, stirring device and batch high-shear emulsifier. The slow-speed stirrer consists of a middle folded-blade paddle stirrer and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame stirrer. The function of the scrapers is to continuously create new interfaces between the inner wall of the container and materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial guide grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure respectively, and then throwing them out at high speed by centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the suction and ejection process, thus fully emulsifying the mixed materials. Since the slow-speed stirring continuously rotates counterclockwise at the same speed, the materials in the entire container finally circulate continuously from top to bottom for mixing, dispersion, homogenization and emulsification.

Application Fields:

Food Industry: Soy sauce, seasonings, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics Industry: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsification, silicon emulsion, glue solution, catalyst suspension emulsion, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coating, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable component decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed beverage, protein beverage, spices, liqueur, alginate

Product Volume (15L---5000L):

Notes: 1 The upper limit of processing capacity in the table refers to the test data when the medium is "water". 2 The processing capacity depends on the viscosity, consistency of materials and the requirements of final products. 3 For working conditions such as high temperature, high pressure, flammable, explosive and corrosive, accurate parameters must be provided for model selection and customization. 4 The data in this table may not be applicable due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.