Small streamlined high-shear emulsifier

Small Jet-Type High Shear Emulsifier

Product Introduction:

Small Jet-Type High Shear Emulsifier is developed based on ordinary high shear emulsifiers and combined with axial flow requirements. Its special stirring head structure integrates four functions: dispersion, dissolution, emulsification, and crushing, which can effectively solve mixing problems for you. The precise cooperation between the rotor and stator ensures that the processed material undergoes hundreds of thousands of high-speed shears per minute. The change in blade angle achieves the dual effects of radial flow and axial flow. Stator head forms such as straight slots, inclined slots, and mesh holes expand the scope of application. It is widely used in light industry and chemical industries such as daily chemicals, pharmaceuticals, food, textiles, printing and dyeing, and coatings.

The intermittent jet-type emulsifier can be installed on a mobile frame, lifting frame, reaction kettle, or other containers as needed to meet different production process requirements. Stator heads of different shapes have different emulsification, dispersion, and mixing effects. According to actual working conditions, different types of stator heads can be selected to meet the needs of different processes.

Working Principle:

The blades of the jet-type rotor have an inclined angle with the axis, so when rotating at high speed, they generate both radial centrifugal force and axial thrust on the fluid. When combined with the stator, it forms a radial shear, dispersion, and emulsification effect. At the same time, the axial flow enhances the large circulation of the fluid in the kettle, effectively eliminating the "unevenness or blind spots" in the initial stage of emulsification and dispersion. When the viscosity is medium or low and the power is sufficient, the anchor paddle auxiliary stirring can be omitted, saving equipment investment.

Stator Hole Forms Include:

Stator with perforated slots has the characteristics of diversion. It not only has radial shear, emulsification, homogenization, and dispersion effects but also has an axial jet function, which is an organic combination of local micro and overall macro effects.

1. Mesh holes (good fineness, suitable for low-viscosity materials);

2. Straight slots (fairly good fineness, suitable for medium-low viscosity materials);

3. Inclined slots (fairly good fineness, suitable for medium-low viscosity materials, with minimal radial flow pulsation);

4. Large holes (slightly poor fineness, suitable for high-viscosity materials) and other forms.

Working Heads with Different Functions:

Stator without perforated slots has the characteristics of diversion. It has a single axial flow and does not generate shear force, ensuring energy concentration and generating a strong jet. It is suitable for working conditions where mixing, dispersion, dissolution, suspension, accelerated reaction, and no further fineness requirements are needed.

The liquid flow has no vortex, no sediment at the bottom of the container, can protect the integrity of particles, has a small air infiltration amount, and is more efficient and easier to prepare suspensions.

Mobile Jet-Type Emulsifier:

Suitable for simple operations in multiple open containers, it can independently complete processes such as mixing, emulsification, homogenization, crushing, and reaction on different containers. Cleaning can be done during the interval of each batch of material processing. The processing capacity per batch ranges from 15 liters to 20,000 liters, and the power ranges from 1.1KW to 75KW.

The mobile emulsifier has the ability to work in different environments, so its application range is extremely wide. It integrates new scientific and technological achievements on the basis of traditional models and has made many humanized adjustments:

1. The mobile frame is equipped with caster brakes, making the machine run more stably and safely;

2. Hydraulic, pneumatic, and electric lifting, with various forms;

3. Special sliding bearings are optional, acid-resistant and wear-resistant, with a longer service life;

4. Wear-resistant shaft sleeves are optional, protecting the main shaft and reducing maintenance costs;

5. A dispersion wheel is optional, improving the comprehensive emulsification and dispersion ability;

6. Long holes, round holes, mesh holes, straight slots, and inclined slots are optional;

7. Explosion-proof motors, variable-frequency motors, frequency converters, and electric control boxes can be equipped;

8. Industrial high-speed jet-type emulsifiers that can operate above 50Hz can be customized.

Fixed Jet-Type Emulsifier:

Suitable for fixed operations on a single container, it can also independently complete various different processes.

Containers are divided into two types: atmospheric pressure and pressure-bearing. Coils and jackets are equipped according to different process requirements for two heating forms.

In addition to the ordinary type, fixed jet-type emulsifiers also have other forms:

1) Fixed emulsifiers with oil seal, mechanical seal, water seal, and magnetic seal can meet various working conditions requiring sealing;

2) Emulsifiers with dispersion wheels, which are equipped with dispersion wheels below or above the shear rotor and stator to enhance the dispersion effect;

3) Wear-resistant rotors and stators, made of special alloy steel, are wear-resistant, acid-resistant, impact-resistant, and have a long service life.

Recommended Feeding Process:

When using a jet-type emulsifier, the recommended material feeding process is as follows:

① Add all components with the lowest viscosity to the container and start mixing.

② Add the remaining liquid or soluble components.

③ Add solids that require vigorous mechanical stirring or solids that require a certain period of chemical reaction.

④ Add the remaining solids, including solids used to build viscosity or stabilize the formula.

Model Options:

Model Selection Table:

Notes: 1. The upper limit of batch processing volume in the table is measured with water as the medium.

2. The batch processing volume depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please call Yuedi Company for consultation.

3. For special requirements such as high temperature, flammability, explosiveness, and corrosion, please confirm in text form before customization to avoid danger and loss.

4. The data in this table may be inconsistent due to technical improvements and customization. Please refer to the actual product.