Cutting fluid centralized treatment system

Guangdong's popular cutting fluid central liquid supply and purification system services, cutting fluid central filtration system

I. Main features of the cutting fluid central liquid supply and purification system design
1. Realize automatic monitoring of cutting fluid through automatic control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration realize unattended operation;
3. The equipment is automatically controlled, and the PLC is used to complete the automatic operation and maintenance of process procedures such as feeding, filtration, and flushing, allowing on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are all selected from materials resistant to liquid corrosion, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in design, with reasonable layout and small footprint;
6. Advanced technology, low operating cost;
7. Simple operation and maintenance, fully intelligent control, touch screen interface;
8. It can reduce and kill specific bacteria in the cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and achieve oil-water separation;
12. Fully automatic liquid preparation, no manual participation required;
13. Automatic constant temperature of cutting fluid (20-25℃).

Advantages of the central liquid supply system:
1. Economically reduce the expenditure of enterprises by 30-40%.
2. The central liquid supply system is equipped with an automatic liquid preparation function, which improves the accuracy of liquid preparation and reduces the risk caused by manual operation errors.
3. The central liquid supply system is equipped with a cutting fluid purification function, which can purify the used cutting fluid to the effect of new fluid every day, improve the finish of workpieces, reduce tool wear, and eliminate odors in the production workshop.
4. The sterilization function and automatic constant temperature function of the central liquid supply system make the cutting fluid not easy to deteriorate, reducing the risk of fluid replacement due to cutting fluid deterioration. Before using the central liquid supply system, the probability of cutting fluid deterioration is 2-3 times per year; after using the central liquid supply system, no cutting fluid deterioration accident has occurred in one year of operation.
5. Before using the central liquid supply system, in order to prevent the cutting fluid from deteriorating, especially in hot weather, a large amount of bactericide needs to be added to the cutting fluid, which will cause harm to the skin of employees.
6. Before using the central liquid supply system, adding cutting fluid and changing the machine fluid every day required manpower to add fluid to each machine tool, with high labor intensity, long operation time, reduced machine tool startup time, and thus reduced production efficiency.
7. Using the central liquid supply system, it only takes 1 hour to fill 200 machine tools with fluid, while manual operation requires 3-5 people to operate for 1-2 days.
8. After using the central liquid supply system, it is more environmentally friendly, and the pressure of wastewater treatment is reduced by 80% compared with that without the central liquid supply system.

Advantages of the central liquid supply system:
1. The accuracy of flow monitoring and concentration ratio reaches 99%
2. Automatic replenishment when fluid is lacking, saving time and effort
3. Unmanned operation (automatic control)
4. Regular liquid return and purification, effectively improving the quality of cutting fluid
5. Reduce tool wear by 5-15%, effectively improving processing accuracy
6. Centralized purification, oil removal and deodorization, effectively extending the service life of cutting fluid by 20-30%
7. Realize online monitoring of pH value, temperature, concentration detection, etc., and the effective utilization rate of the original liquid reaches over 90%

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