Small lifting mixing emulsifier

Small Lifting Mixing Emulsifier

Product Introduction:

The Small Lifting Mixing Emulsifier is developed based on the ordinary high-shear emulsifier combined with axial flow requirements. Its unique stirring head structure integrates four functions: dispersion, dissolution, emulsification and pulverization, which can effectively solve your mixing problems. The precise fit between the rotor and stator ensures that the processed material is subjected to hundreds of thousands of high-speed shears per minute. The change of blade angle achieves the dual effects of radial flow and axial flow. Stator head forms such as straight slots, inclined slots and mesh holes expand the scope of application. It is widely used in light industry and chemical industries such as daily chemicals, pharmaceuticals, food, textiles, printing and dyeing, and coatings.

The intermittent jet emulsifier can be installed on a mobile frame, lifting frame, reaction kettle or other containers as needed to meet different production process requirements. Stator heads of different shapes have different emulsification, dispersion and mixing effects. According to the actual working conditions, different types of stator heads can be selected to meet the needs of different processes.

Working Principle:

The blades of the jet rotor have an oblique angle with the axis, so when rotating at high speed, they generate both radial centrifugal force and axial thrust on the fluid. When combined with the stator, it forms a radial shear, dispersion and emulsification effect. At the same time, the axial flow enhances the large circulation of the fluid in the kettle, effectively eliminating the "unevenness or blind spots" in the initial stage of emulsification and dispersion. When the viscosity is medium or low and the power is sufficient, the anchor paddle auxiliary stirring can be omitted, saving equipment investment.

Stator Hole Forms Include:

Features of the perforated and slotted diversion stator: It has both radial shear, emulsification and homogenization dispersion effects, as well as axial jet function, which is an organic combination of local micro and overall macro effects.

1. Mesh hole (best fineness, suitable for materials with lower viscosity);

2. Straight slot (good fineness, suitable for materials with medium and low viscosity);

3. Inclined slot (good fineness, suitable for materials with medium and low viscosity, with the smallest radial flow pulsation);

4. Large hole (slightly poorer fineness, suitable for materials with higher viscosity) and other forms.

Working Heads with Different Functions:

Features of the non-perforated and slotted diversion stator: Single axial flow, no shear force is generated, ensuring energy concentration and generating strong jet flow. It is suitable for working conditions where mixing, dispersion, dissolution, suspension, reaction acceleration and no further fineness requirements are needed.

The liquid flow has no vortex, no sediment at the bottom of the container, can protect the integrity of particles, has small air infiltration, and is more efficient and easier to prepare suspensions.

Model Options:

Selection Table:

Notes: 1. The upper limit batch volume in the table is measured with water as the medium.

2. The batch volume depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please call Yuedi Company for consultation.

3. For special requirements such as high temperature, flammability, explosiveness and corrosion, please confirm and customize in writing to avoid dangers and losses.

4. The data in this table may be inconsistent due to technical improvements or customization. Please refer to the actual product.

Mobile Jet Emulsifier:

Suitable for simple operations in multiple open containers. It can independently complete processes such as mixing, emulsification, homogenization, pulverization and reaction on different containers. It can be thoroughly cleaned during the interval of each batch of material processing. The processing capacity per batch ranges from 15 liters to 20,000 liters, and the power ranges from 1.1KW to 75KW.

The mobile emulsifier has the ability to work in different environments, so its application range is extremely wide. Based on the traditional models, Quanji integrates new scientific and technological achievements and makes many humanized adjustments:

1.The mobile frame is equipped with wheel brakes, making the machine run more stably and safely;

2. Hydraulic, pneumatic and electric lifting, with various forms;

3. Special sliding bearings can be selected, which are acid-resistant, wear-resistant and have a longer service life;

4. Wear-resistant shaft sleeves can be selected to protect the main shaft and reduce maintenance costs;

5. A dispersion wheel can be selected to improve the comprehensive emulsification and dispersion ability;

6. Long holes, round holes, mesh holes, straight slots and inclined slots can be selected;

7. Explosion-proof motors, variable-frequency motors, frequency converters and electric control boxes can be matched;

8. Industrial high-speed jet emulsifiers that can operate above 50Hz can be customized.

Fixed Jet Emulsifier:

Suitable for fixed operations on a single container, and can also independently complete various different processes.

Containers are divided into two types: atmospheric pressure and pressure-bearing. According to different process requirements, they are equipped with two heating forms: coil and jacket.

In addition to the ordinary type, fixed jet emulsifiers also have other types:

1) Fixed emulsifiers with oil seal, mechanical seal, water seal and magnetic seal can meet various working conditions requiring sealing;

2) Emulsifiers with dispersion wheels. Dispersion wheels are installed below or above the shear rotor and stator to enhance the dispersion effect;

3) Wear-resistant rotors and stators are made of special alloy steel, which is wear-resistant, acid-resistant, impact-resistant and has a long service life.

Recommended Feeding Process:

When using a jet emulsifier, the recommended material supply process is as follows:

① Add all components with the lowest viscosity into the container and start mixing.

② Add the remaining liquid or soluble components.

③ Add solids that require vigorous mechanical stirring or solids that require a certain period of chemical reaction.

④ Add the remaining solids, including solids used to build viscosity or stabilize the formula.