Industrial-type Complete Set of Intermittent Vacuum Emulsification Reaction System

Industrial-type Complete Intermittent Vacuum Emulsification Reaction System

Product Introduction:

Industrial-type Complete Intermittent Vacuum Emulsification Reaction System uses the centrifugal force generated by a high-speed, high-rotational rotor to throw materials radially into the narrow, precise gap between the stator and rotor. Meanwhile, the materials are subjected to forces such as centrifugal extrusion and impact, enabling dispersion, mixing, and emulsification. This machine has advantages including compact structure, small volume, light weight, easy operation, low noise, and stable operation. Its most prominent feature is that no grinding medium is used in the production process, integrating high-speed shearing, dispersion, homogenization, mixing, and crushing into one. The emulsification tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

This dispersion and mixing system for complex working conditions is equipped with a stirring system, homogenization system, heating system, vacuum pressure system, temperature and pressure sensing system, and online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

An intermittent vacuum emulsifier refers to a device that distributes one or more phases into another continuous phase quickly and evenly under vacuum using a high-shear emulsifier. It utilizes the strong kinetic energy from machinery to make materials undergo hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through comprehensive effects such as centrifugal extrusion, impact, and tearing, the materials are dispersed and emulsified evenly in an instant. After high-frequency circulation, high-quality products with no bubbles, fine texture, and stability are finally obtained.

Product Features:

1》Soft seal between the mechanical seal and the kettle body allows materials to operate under vacuum.

2》The kettle body can be heated by electricity, steam, or oil-water circulation.

3》The temperature detection device on the kettle body ensures controllable temperature, and the coil in the jacket can achieve cooling.

4》The inner wall of the kettle is finished by large vertical lathe, ensuring that the movable scraper can scrape off materials on the inner wall and bottom of the kettle when rotating.

5》Another set of high-speed disperser inside the kettle subjects various materials to strong shearing, dispersion, and mixing.

6》The rotation speed of both the stirring paddle and the high-speed disperser in the kettle adopts frequency conversion adjustment, allowing different speeds to be selected according to different processes and viscosities.

Equipment Parameters:

It consists of a tank body, a stirring device, and an intermittent high-shear emulsifier. The slow-speed stirrer is composed of a pitched blade paddle stirrer in the middle and a frame stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame stirrer, and their function is to continuously create new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogenizing emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, sucking materials from the upper and lower parts of the impeller at high pressure, and then throwing them out at high speed by centrifugal force through the impeller. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, jetting, and high-frequency oscillation during the process of being sucked and thrown out, thus fully emulsifying the mixed materials. Since the slow-speed stirring continuously rotates counterclockwise at the same speed, the materials in the entire container are finally mixed, dispersed, homogenized, and emulsified continuously from top to bottom.

Application Areas:

Food Industry: Soy sauce, condiments, mayonnaise, cheese, instant food, baby food, jam, pet food, starch solution

Cosmetics Industry: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand cream, liquid soap, toothpaste, collagen emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsion, polymer emulsions, silicon emulsion, glue solution, catalyst emulsion, penetrants, pesticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoo (oil-in-water or water-in-oil), paraffin emulsion, fat emulsion, vegetable ingredient decomposers, preservatives

Beverage Industry: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueur, alginate

Product Volume（15L---5000L）：

Notes: 1 The upper limit of processing capacity in the table refers to the test data when the medium is "water". 2 Processing capacity depends on the viscosity, consistency of materials and the requirements of final products. 3 For working conditions such as high temperature, high pressure, flammability, explosiveness, and corrosiveness, accurate parameters must be provided for model selection and customization. 4 The data in this table may not be applicable due to technical modifications or customization; the correct parameters shall be subject to the actual product provided.