Cutting fluid automatic mixing system, constant pressure fluid supply

The centralized cutting fluid supply and purification system can improve production efficiency, keep the cutting fluid quality stable in the long term, and meet the requirements of cutting and grinding processes. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces the pollution of sewage to the environment, turns waste into treasure, reduces the discharge of sewage, and makes significant contributions to environmental protection.

After each processing operation, the cutting fluid supplied centrally immediately enters the system for treatment. After removing various impurities and adjusting indicators, it is restored to the optimal performance of new cutting fluid for supply, so as to achieve non-replacement circulation, making the utilization rate of cutting fluid reach or exceed 95%. The centralized supply system is relative to the individual machine system. When using the centralized supply system for cutting fluid, the cutting fluid used in the workshop processing is poured into a large pool, and then transported to various machine tool equipment through the liquid tank. By using the centralized supply system, the cutting fluid can be concentrated, and the cutting fluid in the large pool can be sampled and tested regularly, which is convenient for detecting its pH value, concentration, and whether there is a spoilage situation. It eliminates the process of testing the cutting fluid for each individual machine system.

When using the centralized supply system for cutting fluid, the cutting fluid can be concentrated for filtration and regeneration. The regeneration rate of cutting fluid after treatment with semiconductor inorganic membrane is about 90%, which can remove metal debris and other miscellaneous oil substances in the cutting fluid, and extend the service life of the cutting fluid. The filtered cutting fluid can be recycled, reducing the cost of using cutting fluid, saving resources and protecting the environment. Its advantages are as follows:
1) More environmentally friendly and safer workshop operations;
2) Improve productivity, reduce costs, and enhance corporate competitiveness;
3) Reduce the amount of waste cutting fluid generated by more than 80%;
4) Make the factory's production meet environmental protection requirements and reduce environmental risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main Features of the Centralized Cutting Fluid Supply and Purification System Design
1. Realize automatic monitoring of cutting fluid through automatic control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return, and automatic filtration achieve unattended operation;
3. The equipment is automatically controlled, and the PLC is used to complete the automatic operation and maintenance of processes such as feeding, filtration, and flushing. On-site emergency shutdown is allowed. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are all selected to resist the corrosion of the material liquid, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in production, with a reasonable layout and small floor area;
6. Advanced technology, low operating cost;
7. Simple operation and maintenance, fully intelligent control, touch screen interface;
8. Can reduce and kill specific bacteria in the cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and achieve oil-water separation;
12. Fully automatic liquid preparation, no manual participation required;
13. Automatic constant temperature of cutting fluid (20-25℃).

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