Cutting fluid filtration circulation centralized fluid supply system

The centralized coolant supply and purification system can improve production efficiency, maintain the long-term stability of coolant quality, and meet the needs of cutting and grinding processes. In addition, it reduces various costs, improves the workshop working environment, and from another perspective, reduces environmental pollution caused by sewage, turns waste into treasure, cuts down sewage discharge, and makes significant contributions to environmental protection.

After each machining cycle, the centralized supply coolant immediately enters the system for treatment. After removing various impurities and correcting relevant indicators, it is restored to the optimal performance of a new coolant for supply, thus realizing non-replacement circulation, and the utilization rate of the coolant reaches or exceeds 95%. The centralized supply system is relative to the standalone system. When using the centralized coolant supply system, all coolants used in the workshop processing are poured into a large water tank, and then transported to various machine tools through fluid troughs. With the centralized supply system, the coolant can be concentrated, and regular sampling inspections can be conducted on the coolant in the large water tank, which facilitates the detection of its pH value, use concentration, and whether there is any corruption. This saves the process of detecting the coolant in each standalone machine one by one.

When using the centralized coolant supply system, the coolant can be centrally filtered and regenerated. The regeneration rate of the coolant treated by the semiconductor inorganic membrane is about 90%, removing metal debris and other impurity oils in the coolant, and extending the service life of the coolant. The filtered coolant can be recycled, reducing the cost of coolant use, saving resources and protecting the environment. Its advantages are as follows:
1) The workshop operation is more environmentally friendly and safer;
2) Improve productivity, reduce costs, and enhance enterprise competitiveness;
3) The amount of waste coolant generated is reduced by more than 80%;
4) Enable the factory's production to meet environmental protection requirements and reduce environmental protection risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main Features of the Centralized Coolant Supply and Purification System Design
1. Realize automatic monitoring of coolant through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration to achieve unmanned operation;
3. The equipment is automatically controlled, and the automatic operation and maintenance of processes such as feeding, filtration and flushing are completed through PLC, allowing on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are all selected from materials resistant to feed liquid corrosion, and the sealing parts are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in structure, reasonable in layout and small in floor area;
6. Advanced technology and low operating costs;
7. Simple operation and maintenance, full intelligent control of the whole machine, with touch screen interface;
8. Can reduce and kill specific bacteria in the coolant, and effectively deodorize;
9. Protect operators and reduce the harm of coolant to human health;
10. Extend the service life of the coolant and increase the service life of cutting tools;
11. Quickly collect waste oil in the water tank and achieve effective oil-water separation;
12. Fully automatic liquid preparation without manual participation;
13. Automatic constant temperature of the coolant (20-25℃).

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