Automatic cutting fluid preparation system

The centralized cutting fluid supply and purification system can improve production efficiency, maintain the long-term stability of cutting fluid quality, and meet the needs of cutting and grinding processing. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces environmental pollution from sewage, turns waste into treasure, reduces sewage discharge, and makes a significant contribution to environmental protection.

The cutting fluid supplied centrally enters the system for treatment immediately after each processing operation. After removing various impurities and correcting indicators, it returns to the optimal performance of the new cutting fluid for supply, thus realizing non-replacement circulation, so that the utilization rate of cutting fluid reaches or exceeds 95%. The centralized supply system is relative to the single-machine system. When using the centralized supply system for cutting fluid, the cutting fluid used in processing in the workshop is poured into a large pool, and the cutting fluid is transported to various machine tools through the tank. Using the centralized fluid supply system, the cutting fluid can be concentrated, and regular sampling tests can be conducted on the cutting fluid in the large pool to facilitate the detection of its pH value, use concentration, and whether there is corruption. This saves the process of detecting the cutting fluid of each single-machine system.

The centralized cutting fluid supply system can centrally filter and regenerate the cutting fluid. The regeneration rate of cutting fluid treated by semiconductor inorganic membrane is about 90%, removing metal chips and other impurity oils in the cutting fluid, and extending the service life of the cutting fluid. The filtered cutting fluid can be recycled, reducing the cost of cutting fluid use, saving resources and protecting the environment. Its advantages are as follows:
1) The workshop operation is more environmentally friendly and safer;
2) Improve productivity, reduce costs, and enhance the competitiveness of enterprises;
3) The amount of waste cutting fluid generated is reduced by more than 80%;
4) Enable the factory's production to meet environmental protection requirements and reduce environmental protection risks;
5) Help the factory produce consistent high-quality products continuously;
6) Provide a healthier and safer working environment for factory employees.

Main features of the centralized cutting fluid supply and purification system design
1. Automatically monitor the cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic fluid supply, automatic fluid return and automatic filtration to realize unmanned on-duty;
3. Automatic equipment control, complete the automatic operation and maintenance of processes such as feeding, filtration and flushing through PLC, and allow on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. Both the membrane materials and auxiliary equipment materials are selected to be resistant to the corrosion of the feed liquid, and the sealing parts are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in structure, reasonable in layout and small in floor area;
6. Advanced technology and low operating costs;
7. Simple operation and maintenance, full intelligent control of the whole machine, with touch screen interface;
8. Can reduce the number of specific bacteria in the cutting fluid, kill them, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of the cutting fluid and increase the service life of the tool;
11. Quickly collect waste oil in the water tank and achieve effective oil-water separation;
12. Fully automatic fluid preparation without manual participation;
13. Automatic constant temperature of cutting fluid (20-25℃).

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