centralized cutting fluid treatment system

Guangdong's popular centralized cutting fluid supply and purification system services, cutting fluid centralized filtration system

1. Main features of the design of the centralized cutting fluid supply and purification system
1. Realize automatic monitoring of cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration realize unattended operation;
3. The equipment is automatically controlled, and the automatic operation and maintenance of process procedures such as feeding, filtration, and flushing are completed through PLC, allowing emergency shutdown on site. During the system operation, the system parameters are set through manual valves;
4. Both the membrane material and auxiliary equipment materials are selected to resist material liquid corrosion, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in design, with reasonable layout and small floor area;
6. Advanced technology, low operating cost;
7. Simple operation and maintenance, fully intelligent control, touch screen interface;
8. Can reduce and kill specific bacteria in the cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and achieve oil-water separation;
12. Fully automatic liquid preparation, no manual participation required;
13. Automatic constant temperature of cutting fluid (20-25°C).

Advantages of the centralized supply system:
1. Economically reduce the expenditure of enterprises by 30-40%.
2. The centralized supply system is equipped with an automatic liquid preparation function, which improves the accuracy of liquid preparation and reduces the risk caused by manual operation errors.
3. The centralized supply system is equipped with a cutting fluid purification function, which can purify the used cutting fluid to the effect of new fluid every day, improve the finish of processed parts, reduce tool wear, and eliminate odors in the production workshop.
4. The sterilization function and automatic constant temperature function of the centralized supply system make the cutting fluid not easy to deteriorate, reducing the risk of fluid replacement due to cutting fluid deterioration. Before using the centralized supply system, the probability of cutting fluid deterioration is 2-3 times a year; after using the centralized supply system, no cutting fluid deterioration accidents have occurred in one year of operation.
5. Before using the centralized supply system, in order to prevent the cutting fluid from deteriorating, especially in hot weather, a large amount of bactericide needs to be added to the cutting fluid, which will cause harm to the skin of employees.
6. Before using the centralized supply system, adding cutting fluid and changing the fluid of the machine tools every day required manpower to add fluid to each machine tool, which had high labor intensity, long operation time, reduced the machine tool startup time, and thus reduced production efficiency.
7. Using the centralized supply system, it only takes 1 hour to fill 200 machine tools with fluid, while manual operation requires 3-5 people to operate for 1-2 days.
8. After using the centralized supply system, it is more environmentally friendly, and the pressure of wastewater treatment is reduced by 80% compared with that without the centralized supply system.

Advantages of the centralized supply system:
1. The accuracy of flow monitoring and concentration ratio reaches 99%
2. Automatic replenishment when liquid is lacking, saving time and effort
3. Unattended operation (automatic control)
4. Regular liquid return and purification, effectively improving the quality of cutting fluid
5. Reduce tool wear by 5-15%, effectively improving processing accuracy
6. Centralized purification, oil removal and deodorization, effectively extending the service life of cutting fluid by 20-30%
7. Realize online monitoring of pH value, temperature, concentration detection, etc., and the effective utilization rate of the original liquid reaches over 90%

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