Centralized fluid supply system for CNC machining centers

The centralized cutting fluid supply and purification system can improve production efficiency, maintain the long-term stability of cutting fluid quality, and meet the needs of cutting and grinding processes. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces environmental pollution from sewage, turns waste into treasure, reduces sewage discharge, and makes significant contributions to environmental protection.

The centralized supplied cutting fluid immediately enters the system for treatment after each processing operation. After removing various impurities and correcting indicators, it returns to the optimal performance of the new cutting fluid for supply, thereby realizing non-replacement circulation, and the utilization rate of cutting fluid reaches or exceeds 95%. The centralized supply system is relative to the single-machine system. The cutting fluid centralized supply system concentrates all the cutting fluids used in the workshop processing into a large pool, and transports the cutting fluid to various machine tools through the fluid tank. Using the centralized supply system, the cutting fluid can be concentrated, and regular sampling inspections can be conducted on the cutting fluid in the large pool to facilitate the detection of its pH value, use concentration, and whether there is corruption. It saves the process of cutting fluid detection for each single-machine system.

The cutting fluid centralized supply system can centrally filter and regenerate the cutting fluid. The regeneration rate of cutting fluid treated by semiconductor inorganic membrane is about 90%. It removes metal debris and other impurity oils in the cutting fluid, and extends the service life of the cutting fluid. The filtered cutting fluid can be reused, reducing the cost of cutting fluid use, saving resources and protecting the environment. Its advantages are as follows:
1) The workshop operation is more environmentally friendly and safer;
2) Improve productivity, reduce costs, and enhance corporate competitiveness;
3) The amount of waste cutting fluid generated is reduced by more than 80%;
4) Enable the factory's production to meet environmental protection requirements and reduce environmental risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main features of the cutting fluid centralized supply and purification system design
1. Automatically monitor the cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration to realize unmanned on-duty;
3. Automatic equipment control: complete the automatic operation and maintenance of processes such as feeding, filtration and flushing through PLC, and allow on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are all selected to be corrosion-resistant to the feed liquid, and the sealing parts are made of PTFE;
5. The equipment is compact and beautiful in structure, reasonable in layout and small in floor area;
6. Advanced technology and low operating costs;
7. Simple operation and maintenance, full intelligent control of the whole machine, with touch screen interface;
8. Can reduce the number of specific bacteria in the cutting fluid, kill them, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of cutting fluid and increase tool life;
11. Quickly collect waste oil in the water tank and effectively separate oil and water;
12. Fully automatic liquid preparation without manual participation;
13. Automatic constant temperature of cutting fluid (20-25℃).

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