Multifunctional high-speed inline emulsifier

Multi-functional Jet Emulsifier

Product Introduction:

The jet emulsifier is developed based on the ordinary high-shear emulsifier combined with axial flow requirements. Its unique stirring head structure integrates four functions: dispersion, dissolution, emulsification, and pulverization, which can effectively solve your mixing problems. The precise cooperation between the rotor and stator ensures that the processed material is subjected to hundreds of thousands of high-speed shears per minute. The change of blade angle achieves the dual effects of radial flow and axial flow. Stator heads with different forms such as straight slots, inclined slots, and mesh holes expand the applicable fields. It is widely used in light industry and chemical industries such as daily chemicals, pharmaceuticals, food, textiles, printing and dyeing, and coatings.

The gap-type jet emulsifier can be assembled on a mobile frame, lifting frame, reaction kettle or other containers as needed to meet different production process requirements. Stator heads of different shapes have different emulsification, dispersion and mixing effects. According to the actual working conditions, different types of stator heads can be selected to meet the needs of different processes.

Working Principle:

The blades of the jet rotor are inclined at an angle to the axis, so when rotating at high speed, it generates both radial centrifugal force and axial thrust on the fluid. When combined with the stator, it forms a radial shear, dispersion and emulsification effect. At the same time, the axial flow enhances the large circulation of the fluid in the kettle, effectively eliminating the "unevenness or blind spots" in the initial stage of emulsification and dispersion. When the viscosity is medium or low and the power is sufficient, the anchor paddle auxiliary stirring can be omitted, saving equipment investment.

Stator Hole Forms Include:

Features of the perforated slot diversion stator: It has both radial shear, emulsification and homogenization dispersion effects, as well as axial jet function, which is an organic combination of local micro and overall macro.

1. Mesh hole (best fineness, suitable for materials with lower viscosity);
2. Straight slot (good fineness, suitable for materials with medium and low viscosity);
3. Inclined slot (good fineness, suitable for materials with medium and low viscosity, with the smallest radial flow pulsation);
4. Large hole (slightly poor fineness, suitable for materials with higher viscosity) and other forms.

Working Heads with Different Functions:

Features of the non-perforated slot diversion stator: It has a single axial flow and does not generate shear force, ensuring energy concentration and generating a strong jet. It is suitable for working conditions where mixing, dispersion, dissolution, suspension, accelerated reaction, and no further fineness requirements are needed.

The liquid flow has no vortex, and there is no sediment at the bottom of the container, which can protect the integrity of particles, reduce air infiltration, and make the preparation of suspensions more efficient and easier.

Model Options:

Model Selection Table:

Notes: 1. The upper limit of batch processing volume in the table is measured with water as the medium.

2. The batch processing volume depends on the viscosity and solid content of the material. If you encounter difficulties in model selection, please call Yuedi Company for consultation.

3. For special requirements such as high temperature, flammability, explosion, and corrosion, please confirm in text form before customization to avoid danger and loss.

4. The data in this table may not be consistent due to technical improvements and customization. Please refer to the actual product.

Mobile Jet Emulsifier:

Suitable for simple operations in multiple open containers. It can independently complete processes such as mixing, emulsification, homogenization, pulverization, and reaction in different containers. A thorough cleaning can be performed during the interval between each batch of material processing. The processing capacity per batch ranges from 15 liters to 20,000 liters, and the power ranges from 1.1KW to 75KW.

The mobile emulsifier has the ability to work in different environments, so its application range is extremely wide. Quanji integrates new scientific and technological achievements on the basis of traditional models and has made many humanized adjustments:

1.The mobile frame is equipped with wheel brakes, making the machine run more stably and safely;

2. Hydraulic, pneumatic, and electric lifting, with various forms;

3. Special sliding bearings can be selected, which are acid-resistant and wear-resistant, with a longer service life;

4. Wear-resistant shaft sleeves can be selected to protect the main shaft and reduce maintenance costs;

5. A dispersion wheel can be selected to improve the comprehensive emulsification and dispersion ability;

6. Long holes, round holes, mesh holes, straight slots, and inclined slots can be selected;

7. Explosion-proof motors, variable-frequency motors, frequency converters, and electric control boxes can be equipped;

8. Industrial high-speed jet emulsifiers that can operate above 50Hz can be customized.

Fixed Jet Emulsifier:

Suitable for fixed operations on a single container, and can also independently complete various processes.

The containers are divided into two types: normal pressure and pressure-bearing. According to different process requirements, coil pipes and jacket heating forms are available.

In addition to the ordinary type, the fixed jet emulsifier also has other forms:

1) Fixed emulsifiers with oil seal, mechanical seal, water seal and magnetic seal can meet various working conditions requiring sealing;

2) Emulsifiers with dispersion wheels. Dispersion wheels are installed below or above the shear rotor and stator to enhance the dispersion effect;

3) Wear-resistant rotors and stators are made of special alloy steel, which is wear-resistant, acid-resistant, impact-resistant, and has a long service life.

Recommended Feeding Process:

When using a jet emulsifier, the recommended material feeding process is as follows:

① Add all components with the lowest viscosity to the container and start mixing.

② Add the remaining liquid or soluble components.

③ Add solids that require vigorous mechanical stirring or solids that require a certain period of chemical reaction.

④ Add the remaining solids, including solids used to build viscosity or stabilize the formula.