Centralized recovery, filtration and purification reuse system for cutting fluid

The centralized supply and purification system for cutting fluids can improve production efficiency, maintain the long-term stability of cutting fluid quality, and meet the needs of cutting and grinding processes. In addition, it also reduces various costs, improves the workshop working environment, and from another perspective, reduces environmental pollution caused by sewage, turns waste into treasure, reduces sewage discharge, and makes significant contributions to environmental protection.

The cutting fluid supplied centrally enters the system immediately after each processing operation. After removing various impurities and correcting indicators, it returns to the optimal performance of the new cutting fluid for supply, thus realizing non-replacement circulation, so that the utilization rate of cutting fluid reaches or exceeds 95%. The centralized supply system is relative to the single-machine system. The cutting fluid using the centralized supply system is poured into a large water tank in the workshop, and then transported to various machine tools through the tank. Using the centralized supply system, the cutting fluid can be concentrated, and regular sampling tests can be conducted on the cutting fluid in the large water tank, which is convenient for detecting its pH value, use concentration, and whether there is corruption. It saves the process of detecting the cutting fluid of each single machine.

The cutting fluid using the centralized supply system can be centrally filtered and regenerated. The regeneration rate of the cutting fluid treated by the semiconductor inorganic membrane is about 90%, removing metal debris and other miscellaneous oils in the cutting fluid, and extending the service life of the cutting fluid. The filtered cutting fluid can be recycled, reducing the cost of cutting fluid use, saving resources and protecting the environment. Its advantages are as follows:
1) The workshop operation is more environmentally friendly and safer;
2) Improve productivity, reduce costs, and enhance the competitiveness of enterprises;
3) The amount of waste cutting fluid generated is reduced by more than 80%;
4) Enable the factory's production to meet environmental protection requirements and reduce environmental protection risks;
5) Help the factory continuously produce high-quality products;
6) Provide a healthier and safer working environment for factory employees.

Main features of the centralized supply and purification system design for cutting fluids
1. Automatically monitor the cutting fluid through automated control, such as pH value, conductivity, temperature, concentration, etc.;
2. Automatic liquid supply, automatic liquid return and automatic filtration to realize unmanned on-duty;
3. Automatic equipment control: complete the automatic operation and maintenance of processes such as feeding, filtration and flushing through PLC, and allow on-site emergency shutdown. During the system operation, the system parameters are set through manual valves;
4. The membrane materials and auxiliary equipment materials are selected from materials that resist corrosion of the feed liquid, and the seals are made of polytetrafluoroethylene;
5. The equipment is compact and beautiful in structure, reasonable in layout and small in floor area;
6. Advanced technology and low operating costs;
7. Simple operation and maintenance, full intelligent control of the whole machine, with touch screen interface;
8. Can reduce and kill specific bacteria in the cutting fluid, and effectively deodorize;
9. Protect operators and reduce the harm of cutting fluid to human health;
10. Extend the service life of the cutting fluid and increase the tool life;
11. Quickly collect waste oil in the water tank and achieve effective oil-water separation;
12. Fully automatic liquid preparation without manual participation;
13. Automatic constant temperature of the cutting fluid (20-25℃).

Warm reminder: The price is for reference only! Please contact us by phone if you need it! Products can be customized according to customer requirements!