With the in-depth advancement of intelligent manufacturing, the extensive production methods of the past are being transformed by lean production, and traditional machining enterprises are feeling great pressure. Only by changing the status quo and carrying out intelligent upgrading and transformation can they achieve future development. The same applies to the way cutting fluid is used in machining.

Disadvantages of traditional single-machine fluid supply

1. Fluid replacement is cumbersome, time-consuming and labor-intensive, with high labor costs
2. Empirical concentration ratio, which easily leads to waste of stock solution and affects processing quality
3. Short service life of cutting fluid, large amount of waste liquid, and high fluid cost for enterprises
4. Traditional paper-based ledgers are prone to errors and not conducive to information management

Disadvantages of traditional centralized fluid supply

1. Low degree of intelligence, unable to form a fully automatic fluid supply solution
2. Fragmented data, not connected with the factory MES, unable to achieve big data management
3. Traditional filtration methods cannot effectively remove emulsified oil and fine particles in the cutting fluid
4. The deodorization method of adding bacteriostatic agents will affect the effective components of the cutting fluid and increase the difficulty of terminal waste liquid treatment

Enterprise demands

Enterprises hope to have an "Internet +" product, applying Internet of Things technology to the centralized purification and supply of cutting fluid, realizing full-domain perception, intelligent operation and big data management of the cutting fluid centralized supply system, and solving problems such as high labor costs and extensive management in traditional fluid supply modes.

Intelligent Centralized Cutting Fluid Supply System

The Nantong Youteng Intelligent Centralized Cutting Fluid Supply System is a part of the smart factory. It deeply integrates Internet of Things technology with cutting fluid centralized supply technology and purification treatment technology, and realizes intelligent centralized supply of cutting fluid in the production process for machining enterprises. The system can collect and store various operation data in real time, and share them with the factory MES system, integrating with the factory production management, helping enterprises achieve lean production and intelligent manufacturing.

The system consists of four subsystems: a central control system, a cutting fluid collection subsystem, a cutting fluid purification treatment subsystem, and a cutting fluid supply subsystem. By equipping core purification components, cutting fluid collection/supply circuits with PLC central controllers, data transmission gateways, various sensors and other components, the system achieves full-domain perception, intelligent operation and intelligent control of the intelligent centralized cutting fluid supply system, thereby realizing the fully automatic operation of cutting fluid from machine tool drainage, purification treatment, concentration ratio to centralized supply.

System Advantages

1. Fully automatic centralized fluid supply system, saving labor costs
The system automatically issues instructions according to the production plan, controlling the whole process of cutting fluid drainage, purification, ratio and supply, requiring no manual on-site management

2. Big data management, helping enterprises achieve lean production
The system can exchange data with the MES system in real time, and store it in the cloud. Through data analysis, it optimizes the production process and improves production efficiency

3. Remote monitoring and control, zero risk in the production process
Various data collected by the system can be directly displayed on terminal devices, facilitating managers to grasp the production status in real time and implement process control

4. Solve environmental protection problems and achieve clean production
Realize resource recycling of cutting fluid waste liquid, achieve source reduction, create benefits from both environmental protection and production cost aspects, and help enterprises achieve clean production, cost reduction and efficiency improvement

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